Product Description
Starshine Drive K Series Helical -Bevel Geared Motor
Features:
-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Technical parameters
| Ratio | 5.36-197.37 |
| Input power | 0.12-200KW |
| Output torque | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
ABOUT CHINAMFG DRIVE
ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
TEAM
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
PACKING
DELIVERY
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery, Packaging |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Helical Gear Box |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
|
|
|---|
What are the maintenance requirements for gear motors, and how can longevity be maximized?
Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:
1. Lubrication:
Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.
2. Inspection and Cleaning:
Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.
3. Temperature and Environmental Considerations:
Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.
4. Load Monitoring and Optimization:
Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.
5. Alignment and Vibration Analysis:
Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.
6. Preventive Maintenance and Regular Inspections:
Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.
By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-04-17
China wholesaler ZD Industrial 3000RPM Right Angle Spiral Bevel Hollow Shaft 60mm BLDC Brushless DC Geared Motor vacuum pump connector
Product Description
ZD Industrial 3000RPM Right Angle Spiral Bevel Hollow Shaft 60mm BLDC Brushless DC Geared Motor
Detailed Photos
Product Type And Code Define
Product Parameters
Other Related Products
Click here to find what you are looking for:
Customized Product Service
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you ! /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Shunt |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you explain the basic working principle behind a DC motor?
A DC (Direct Current) motor operates based on the fundamental principle of electromagnetic induction. It converts electrical energy into mechanical motion by utilizing the interaction between magnetic fields and current-carrying conductors. Here’s a detailed explanation of the basic working principle behind a DC motor:
1. Construction:
A DC motor consists of several key components:
- Stator: The stator is the stationary part of the motor and typically consists of permanent magnets or electromagnets that produce a fixed magnetic field.
- Rotor: The rotor is the moving part of the motor and is connected to the shaft. It contains coils or windings that carry the armature current.
- Armature: The armature is the core of the rotor that holds the armature windings. The windings are usually made of copper wire and are evenly spaced around the armature.
- Commutator: The commutator is a cylindrical ring attached to the rotor shaft. It consists of multiple segments, usually made of copper, that are insulated from each other.
- Brushes: The brushes are stationary contacts that make physical contact with the commutator segments. They are typically made of carbon or graphite and provide electrical connections to the armature windings.
2. Electromagnetic Induction:
When a current-carrying conductor is placed in a magnetic field, it experiences a force due to the interaction between the magnetic field and the current. This phenomenon is described by the right-hand rule, where the direction of the force is perpendicular to both the current direction and the magnetic field direction.
3. Motor Operation:
When a DC motor is powered, a DC voltage is applied to the armature windings through the brushes and commutator. The current flowing through the armature windings creates a magnetic field around the windings. This magnetic field interacts with the fixed magnetic field produced by the stator, resulting in a force that causes the rotor to rotate.
4. Commutation:
The commutation process is crucial for the continuous rotation of the rotor in a DC motor. As the rotor spins, the brushes make contact with different commutator segments, effectively reversing the direction of the current in the armature windings at the appropriate timing. This reversal of current flow ensures that the torque generated in the armature windings is always in the same direction, allowing for continuous rotation of the rotor.
5. Speed Control:
The speed of a DC motor can be controlled by varying the applied voltage. Reducing the voltage results in a decrease in the magnetic field strength, which in turn decreases the force acting on the armature windings. This reduction in force leads to a decrease in the motor’s speed. Conversely, increasing the voltage increases the speed of the motor. Precise speed control can be achieved by using electronic circuits to regulate the voltage supplied to the motor.
6. Advantages and Applications:
DC motors offer several advantages, including:
- High starting torque, making them suitable for applications requiring high initial force.
- Excellent speed control capabilities, allowing for precise and adjustable speed regulation.
- Relatively simple construction and ease of maintenance.
- Wide range of sizes and power ratings, making them adaptable to various applications.
DC motors find extensive use in numerous applications, such as robotics, industrial automation, electric vehicles, appliances, and more.
By understanding the basic working principle behind a DC motor, one can appreciate its functionality and explore its applications in different fields.
Can DC motors be used in renewable energy systems, such as wind turbines or solar tracking systems?
Yes, DC (Direct Current) motors can be effectively used in various renewable energy systems, including wind turbines and solar tracking systems. The unique characteristics and advantages of DC motors make them well-suited for these applications. Here’s a detailed explanation of how DC motors can be utilized in renewable energy systems:
1. Wind Turbines:
DC motors can be employed in wind turbines to convert the mechanical energy of the wind into electrical energy. There are two common configurations:
a. Direct Drive Wind Turbines:
In direct drive wind turbines, the rotor of the turbine is directly connected to a DC generator. The rotor’s rotational motion is transmitted directly to the generator, which produces DC electrical power. DC motors can be used as DC generators in this configuration. The advantage of using DC motors/generators is their simplicity, reliability, and ability to operate efficiently at variable speeds, which is beneficial in varying wind conditions.
b. Hybrid Wind Turbines:
Hybrid wind turbines combine both aerodynamic and electrical conversion systems. In this configuration, DC motors can be utilized for the pitch control mechanism and yaw control system. The pitch control mechanism adjusts the angle of the turbine blades to optimize performance, while the yaw control system enables the turbine to align itself with the wind direction. DC motors provide precise control and responsiveness required for these functions.
2. Solar Tracking Systems:
DC motors are commonly employed in solar tracking systems to maximize the efficiency of solar panels by optimizing their orientation towards the sun. There are two main types of solar tracking systems:
a. Single-Axis Solar Tracking Systems:
Single-axis solar tracking systems adjust the inclination of solar panels along a single axis (typically the east-west axis) to track the movement of the sun throughout the day. DC motors can be used to drive the rotation mechanism that adjusts the panel’s tilt angle. By continuously adjusting the panel’s position to face the sun directly, the solar energy harvested can be significantly increased, resulting in higher energy output compared to fixed solar panel installations.
b. Dual-Axis Solar Tracking Systems:
Dual-axis solar tracking systems adjust the inclination of solar panels along both the east-west and north-south axes to track the sun’s movement throughout the day and throughout the year. DC motors are utilized in the rotation mechanisms for both axes. This type of solar tracking system provides the highest possible energy yield by keeping the solar panels perpendicular to the sun’s rays at all times, maximizing the exposure to sunlight.
DC motors are preferred in renewable energy systems due to their advantages, including:
- Efficiency at Variable Speeds: DC motors can operate efficiently at varying speeds, making them suitable for applications with fluctuating wind speeds or changing solar angles.
- Control and Precision: DC motors offer precise control and responsiveness, allowing for accurate tracking and adjustment in wind turbines and solar tracking systems.
- Reliability: DC motors are known for their reliability, with fewer moving parts compared to other motor types, reducing the risk of failure in remote or harsh environments.
- Compatibility with Energy Storage Systems: DC motors can easily be integrated with energy storage systems, such as batteries or supercapacitors, to store excess electrical energy generated by wind turbines or solar panels.
In conclusion, DC motors can be effectively utilized in renewable energy systems such as wind turbines and solar tracking systems. Their efficiency, control capabilities, reliability, and compatibility with energy storage systems make them a suitable choice for these applications, contributing to the advancement of sustainable energy generation.
What are the environmental implications of using DC motors, particularly in green technologies?
DC (Direct Current) motors offer several environmental benefits when used in green technologies. Their characteristics and operational advantages contribute to reducing environmental impact compared to other motor types. Here’s a detailed explanation of the environmental implications of using DC motors, particularly in green technologies:
1. Energy Efficiency:
DC motors are known for their high energy efficiency. Compared to AC (Alternating Current) motors, DC motors generally have lower energy losses and can convert a larger proportion of electrical input power into mechanical output power. This increased efficiency results in reduced energy consumption, leading to lower greenhouse gas emissions and decreased reliance on fossil fuels for electricity generation.
2. Renewable Energy Integration:
DC motors are well-suited for integration with renewable energy sources. Many green technologies, such as solar photovoltaic systems and wind turbines, produce DC power. By utilizing DC motors directly in these systems, the need for power conversion from DC to AC can be minimized, reducing energy losses associated with conversion processes. This integration improves the overall system efficiency and contributes to a more sustainable energy infrastructure.
3. Battery-Powered Applications:
DC motors are commonly used in battery-powered applications, such as electric vehicles and portable devices. The efficiency of DC motors ensures optimal utilization of the limited energy stored in batteries, resulting in extended battery life and reduced energy waste. By utilizing DC motors in these applications, the environmental impact of fossil fuel consumption for transportation and energy storage is reduced.
4. Reduced Emissions:
DC motors, especially brushless DC motors, produce fewer emissions compared to internal combustion engines or motors that rely on fossil fuels. By using DC motors in green technologies, such as electric vehicles or electrically powered equipment, the emission of greenhouse gases and air pollutants associated with traditional combustion engines is significantly reduced. This contributes to improved air quality and a reduction in overall carbon footprint.
5. Noise Reduction:
DC motors generally operate with lower noise levels compared to some other motor types. The absence of brushes in brushless DC motors and the smoother operation of DC motor designs contribute to reduced noise emissions. This is particularly beneficial in green technologies like electric vehicles or renewable energy systems, where quieter operation enhances user comfort and minimizes noise pollution in residential or urban areas.
6. Recycling and End-of-Life Considerations:
DC motors, like many electrical devices, can be recycled at the end of their operational life. The materials used in DC motors, such as copper, aluminum, and various magnets, can be recovered and reused, reducing the demand for new raw materials and minimizing waste. Proper recycling and disposal practices ensure that the environmental impact of DC motors is further mitigated.
The use of DC motors in green technologies offers several environmental benefits, including increased energy efficiency, integration with renewable energy sources, reduced emissions, noise reduction, and the potential for recycling and end-of-life considerations. These characteristics make DC motors a favorable choice for sustainable and environmentally conscious applications, contributing to the transition to a greener and more sustainable future.
editor by CX 2024-01-12
China factory K Series Helical Bevel Geared Motor for Conveyor Belt vacuum pump and compressor
Product Description
Starshine Drive K Series Helical -Bevel Geared Motor
Features:
-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Technical parameters
| Ratio | 5.36-197.37 |
| Input power | 0.12-200KW |
| Output torque | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
ABOUT CHINAMFG DRIVE
ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
TEAM
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
PACKING
DELIVERY
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery, Packaging |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Corner |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Three-Step |
| Customization: |
Available
|
|
|---|
Are there innovations or emerging technologies in the field of gear motor design?
Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:
1. Miniaturization and Compact Design:
Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.
2. High-Efficiency Gearing:
New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.
3. Magnetic Gearing:
Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.
4. Integrated Electronics and Controls:
Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.
5. Smart and Condition Monitoring Capabilities:
New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.
6. Energy-Efficient Motor Technologies:
Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.
These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
Are there specific considerations for selecting the right gear motor for a particular application?
When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:
1. Torque Requirement:
The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.
2. Speed Requirement:
Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.
3. Duty Cycle:
Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.
4. Environmental Factors:
Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.
5. Efficiency and Power Requirements:
Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.
6. Physical Constraints:
Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.
7. Noise and Vibration:
Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.
By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.
editor by CX 2024-01-09
China supplier High torque small size helical gear speed reducer gearbox with 110V220V single and 3 phases motor hypoid bevel gear
Condition: New
Warranty: 1.5 years
Shape: Cylindrical Gear
Applicable Industries: Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company
Showroom Location: Egypt
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: New Product 2571
Warranty of core components: 1 Year
Core Components: Engine, Bearing, Gearbox, Motor, Gear
Standard or Nonstandard: Standard
Tooth Profile: HELICAL GEAR
Direction: Right Hand
Material: 20CrMnTi
Processing: Precision Casting
Pressure Angle: 30 Degree
Product Name: Helical gearmotor
Housing: Cast Iron / Aluminum
Gear: 20CrMnTi
Shaft: 40Cr
Gear Precison: DIN 6
Gear Hardness: HRC58~62
Gear Grinding: CNC Reishauer
Bearing: C&U
After Warranty Service: Video technical support, Online support, Spare parts, Field maintenance and repair service
Local Service Location: Egypt, United Kingdom, United States, Italy, France, Germany, Viet Nam, Philippines, High quality low noise GM37 37mm dc 3v-24v dc gear motor with eccentric 6mm D shaft Brazil, Peru, Saudi Arabia, Indonesia, Pakistan, India, Mexico, Russia, Spain, Thailand, Japan, Australia, Morocco, Kenya, Argentina, South Korea, Chile, UAE, Colombia, Algeria, Sri Lanka, Romania, Bangladesh, South Africa, Kazakhstan, Ukraine, Kyrgyzstan, Uzbekistan
Packaging Details: CARTON BOX , PLYWOOD CASES
Port: ZheJiang , high quality roller chain conveyor chain metal chain planetary mixer cyclodial gearbox cyclo gearbox reducer with motor gear HangZhou
Products Description
| Brand | CHBNS |
| Place of origin | ZHangZhouG,CHINA |
| Types | GLW/GHW (Aluminum body) ; GHW/GHF (Cast Iron Body) |
| Model | G18 / G22 / G28 / G32 / G40 / G50 |
| Gear Ratio | 3 ~200 |
| Installation | Foot mounted / Flange mounted |
| Motor power | 0.1~3.7KW (1/8HP -5HP) |
| Motor Type | Single phase / Three Phase |
| Gear Hardness & Precision | HRC58 ~62 (DIN 6) |
| Payment method | L/C ,D/P .T/T .WU ,MONEYGRAM |
| Sea port | ZheJiang ,HangZhou |
| Supply Capacity | 2000 SETS/MONTH |
| Estimated delivery time | Less than 15 days |
| Packing | CARTON BOX , PLYWOOD CASES |
Spiral Gears for Right-Angle Right-Hand Drives
Spiral gears are used in mechanical systems to transmit torque. The bevel gear is a particular type of spiral gear. It is made up of two gears that mesh with one another. Both gears are connected by a bearing. The two gears must be in mesh alignment so that the negative thrust will push them together. If axial play occurs in the bearing, the mesh will have no backlash. Moreover, the design of the spiral gear is based on geometrical tooth forms.
Equations for spiral gear
The theory of divergence requires that the pitch cone radii of the pinion and gear be skewed in different directions. This is done by increasing the slope of the convex surface of the gear’s tooth and decreasing the slope of the concave surface of the pinion’s tooth. The pinion is a ring-shaped wheel with a central bore and a plurality of transverse axes that are offset from the axis of the spiral teeth.
Spiral bevel gears have a helical tooth flank. The spiral is consistent with the cutter curve. The spiral angle b is equal to the pitch cone’s genatrix element. The mean spiral angle bm is the angle between the genatrix element and the tooth flank. The equations in Table 2 are specific for the Spread Blade and Single Side gears from Gleason.
The tooth flank equation of a logarithmic spiral bevel gear is derived using the formation mechanism of the tooth flanks. The tangential contact force and the normal pressure angle of the logarithmic spiral bevel gear were found to be about twenty degrees and 35 degrees respectively. These two types of motion equations were used to solve the problems that arise in determining the transmission stationary. While the theory of logarithmic spiral bevel gear meshing is still in its infancy, it does provide a good starting point for understanding how it works.
This geometry has many different solutions. However, the main two are defined by the root angle of the gear and pinion and the diameter of the spiral gear. The latter is a difficult one to constrain. A 3D sketch of a bevel gear tooth is used as a reference. The radii of the tooth space profile are defined by end point constraints placed on the bottom corners of the tooth space. Then, the radii of the gear tooth are determined by the angle.
The cone distance Am of a spiral gear is also known as the tooth geometry. The cone distance should correlate with the various sections of the cutter path. The cone distance range Am must be able to correlate with the pressure angle of the flanks. The base radii of a bevel gear need not be defined, but this geometry should be considered if the bevel gear does not have a hypoid offset. When developing the tooth geometry of a spiral bevel gear, the first step is to convert the terminology to pinion instead of gear.
The normal system is more convenient for manufacturing helical gears. In addition, the helical gears must be the same helix angle. The opposite hand helical gears must mesh with each other. Likewise, the profile-shifted screw gears need more complex meshing. This gear pair can be manufactured in a similar way to a spur gear. Further, the calculations for the meshing of helical gears are presented in Table 7-1.
Design of spiral bevel gears
A proposed design of spiral bevel gears utilizes a function-to-form mapping method to determine the tooth surface geometry. This solid model is then tested with a surface deviation method to determine whether it is accurate. Compared to other right-angle gear types, spiral bevel gears are more efficient and compact. CZPT Gear Company gears comply with AGMA standards. A higher quality spiral bevel gear set achieves 99% efficiency.
A geometric meshing pair based on geometric elements is proposed and analyzed for spiral bevel gears. This approach can provide high contact strength and is insensitive to shaft angle misalignment. Geometric elements of spiral bevel gears are modeled and discussed. Contact patterns are investigated, as well as the effect of misalignment on the load capacity. In addition, a prototype of the design is fabricated and rolling tests are conducted to verify its accuracy.
The three basic elements of a spiral bevel gear are the pinion-gear pair, the input and output shafts, and the auxiliary flank. The input and output shafts are in torsion, the pinion-gear pair is in torsional rigidity, and the system elasticity is small. These factors make spiral bevel gears ideal for meshing impact. To improve meshing impact, a mathematical model is developed using the tool parameters and initial machine settings.
In recent years, several advances in manufacturing technology have been made to produce high-performance spiral bevel gears. Researchers such as Ding et al. optimized the machine settings and cutter blade profiles to eliminate tooth edge contact, and the result was an accurate and large spiral bevel gear. In fact, this process is still used today for the manufacturing of spiral bevel gears. If you are interested in this technology, you should read on!
The design of spiral bevel gears is complex and intricate, requiring the skills of expert machinists. Spiral bevel gears are the state of the art for transferring power from one system to another. Although spiral bevel gears were once difficult to manufacture, they are now common and widely used in many applications. In fact, spiral bevel gears are the gold standard for right-angle power transfer.While conventional bevel gear machinery can be used to manufacture spiral bevel gears, it is very complex to produce double bevel gears. The double spiral bevel gearset is not machinable with traditional bevel gear machinery. Consequently, novel manufacturing methods have been developed. An additive manufacturing method was used to create a prototype for a double spiral bevel gearset, and the manufacture of a multi-axis CNC machine center will follow.
Spiral bevel gears are critical components of helicopters and aerospace power plants. Their durability, endurance, and meshing performance are crucial for safety. Many researchers have turned to spiral bevel gears to address these issues. One challenge is to reduce noise, improve the transmission efficiency, and increase their endurance. For this reason, spiral bevel gears can be smaller in diameter than straight bevel gears. If you are interested in spiral bevel gears, check out this article.
Limitations to geometrically obtained tooth forms
The geometrically obtained tooth forms of a spiral gear can be calculated from a nonlinear programming problem. The tooth approach Z is the linear displacement error along the contact normal. It can be calculated using the formula given in Eq. (23) with a few additional parameters. However, the result is not accurate for small loads because the signal-to-noise ratio of the strain signal is small.
Geometrically obtained tooth forms can lead to line and point contact tooth forms. However, they have their limits when the tooth bodies invade the geometrically obtained tooth form. This is called interference of tooth profiles. While this limit can be overcome by several other methods, the geometrically obtained tooth forms are limited by the mesh and strength of the teeth. They can only be used when the meshing of the gear is adequate and the relative motion is sufficient.
During the tooth profile measurement, the relative position between the gear and the LTS will constantly change. The sensor mounting surface should be parallel to the rotational axis. The actual orientation of the sensor may differ from this ideal. This may be due to geometrical tolerances of the gear shaft support and the platform. However, this effect is minimal and is not a serious problem. So, it is possible to obtain the geometrically obtained tooth forms of spiral gear without undergoing expensive experimental procedures.
The measurement process of geometrically obtained tooth forms of a spiral gear is based on an ideal involute profile generated from the optical measurements of one end of the gear. This profile is assumed to be almost perfect based on the general orientation of the LTS and the rotation axis. There are small deviations in the pitch and yaw angles. Lower and upper bounds are determined as – 10 and -10 degrees respectively.
The tooth forms of a spiral gear are derived from replacement spur toothing. However, the tooth shape of a spiral gear is still subject to various limitations. In addition to the tooth shape, the pitch diameter also affects the angular backlash. The values of these two parameters vary for each gear in a mesh. They are related by the transmission ratio. Once this is understood, it is possible to create a gear with a corresponding tooth shape.
As the length and transverse base pitch of a spiral gear are the same, the helix angle of each profile is equal. This is crucial for engagement. An imperfect base pitch results in an uneven load sharing between the gear teeth, which leads to higher than nominal loads in some teeth. This leads to amplitude modulated vibrations and noise. In addition, the boundary point of the root fillet and involute could be reduced or eliminate contact before the tip diameter.
China OEM Single Phase Right Angle AC Right Angle Gear Motor Spiral Bevel near me shop
Item Description
RRODUCT FATUERS:
The business is a specialized manufacturing unit that creates miniature equipment reduction motors on a fixed-point foundation. It has a manufacturing history of far more than ten many years. The business has a full established of organization management and technical management techniques, and its items are developed in strict accordance with GB / T19001-2000 requirements.
The “Weiqiang” gear reducer developed by our company sells effectively in provinces, municipalities and autonomous locations of the country. It is commonly employed in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, foods, mild market, grain, oil, feed and other industries, and is deeply trusted by buyers.
Welcome new and aged buyers to go to and guide.
Packaging & Shipping:
one, Waterproof plastic bag packed in foam box and carton as outer packing.
two, Export wooden box packaging for products.
Advantages of a Planetary Motor
In addition to currently being 1 of the most productive kinds of a drive, a Planetary Motor also delivers a wonderful variety of other positive aspects. These features empower it to create a vast selection of gear reductions, as properly as produce greater torques and torque density. Let us take a nearer seem at the advantages this system has to offer. To comprehend what helps make it so appealing, we’ll explore the distinct sorts of planetary methods.
Photo voltaic gear
The solar gear on a planetary motor has two distinctive benefits. It generates much less sounds and warmth than a helical equipment. Its compact footprint also minimizes sound. It can work at large speeds without having sacrificing efficiency. Nevertheless, it should be preserved with consistent care to work proficiently. Solar gears can be effortlessly broken by drinking water and other debris. Solar gears on planetary motors could need to be changed over time.
A planetary gearbox is composed of a sun gear and two or a lot more planetary ring and spur gears. The sunshine gear is the main gear and is pushed by the input shaft. The other two gears mesh with the sunshine equipment and interact the stationary ring equipment. The 3 gears are held jointly by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This generates an output shaft that rotates.
Yet another advantage of planetary gears is that they can transfer higher torques whilst being compact. These positive aspects have led to the development of solar gears. They can reduce the sum of strength eaten and create far more power. They also give a longer provider life. They are an outstanding selection for photo voltaic-powered cars. But they need to be put in by a certified photo voltaic power organization. And there are other advantages as nicely. When you install a solar gear on a planetary motor, the energy created by the solar will be converted to helpful strength.
A photo voltaic equipment on a planetary motor employs a photo voltaic gear to transmit torque from the sunshine to the world. This technique performs on the theory that the sunlight gear rotates at the same rate as the world gears. The sunshine equipment has a widespread layout modulus of -Ns/Np. Consequently, a 24-tooth solar equipment equals a 3-1/2 planet gear ratio. When you contemplate the effectiveness of photo voltaic gears on planetary motors, you will be ready to determine whether the solar gears are a lot more successful.
Sun equipment
The mechanical arrangement of a planetary motor includes of two elements: a ring equipment and a sunshine equipment. The ring gear is fastened to the motor’s output shaft, even though the solar equipment rolls around and orbits about it. The ring gear and sunlight equipment are joined by a planetary carrier, and the torque they generate is dispersed throughout their teeth. The planetary construction arrangement also minimizes backlash, and is essential to attain a fast start and cease cycle.
When the two planetary gears rotate independently, the solar equipment will rotate counterclockwise and the ring-equipment will switch in the same course. The ring-equipment assembly is mounted in a carrier. The carrier gear and sunshine gear are linked to every other by a shaft. The planetary gears and sunlight equipment rotate close to every other on the ring-equipment carrier to decrease the speed of the output shaft. The planetary gear system can be multiplied or staged to acquire a larger reduction ratio.
A planetary gear motor mimics the planetary rotation technique. The input shaft turns a central equipment, recognized as the solar gear, even though the planetary gears rotate about a stationary sunshine equipment. The motor’s compact design and style enables it to be very easily mounted to a motor vehicle, and its lower fat tends to make it excellent for modest automobiles. In addition to becoming hugely successful, a planetary gear motor also provides many other positive aspects.
A planetary gearbox employs a sunlight gear to offer torque to the other gears. The earth pinions mesh with an inner tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft brings together these two factors, providing a larger torque. There are a few kinds of planetary gearboxes: the sun gear and a wheel travel planetary gearbox.
Planetary gear
A planetary motor equipment functions by distributing rotational power alongside a separating plate and a cylindrical shaft. A shock-absorbing system is included among the separating plate and cylindrical shaft. This depressed part prevents abrasion dress in and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to 1 yet another. The rotatable disc absorbs the impact.
An additional gain of a planetary motor gear is its effectiveness. Planetary motor gears are extremely successful at transferring electrical power, with 97% of the enter vitality becoming transferred to the output. They can also have higher equipment ratios, and offer low noise and backlash. This style also makes it possible for the planetary gearbox to work with electric motors. In addition, planetary gears also have a lengthy support life. The efficiency of planetary gears is because of in element to the large number of tooth.
Other advantages of a planetary motor equipment contain the simplicity of changing ratios, as effectively as the reduced safety stock. Not like other gears, planetary gears do not call for specific equipment for changing ratios. They are employed in several industries, and share elements across several measurements. This indicates that they are expense-powerful to generate and need considerably less security stock. They can withstand higher shock and use, and are also compact. If you’re looking for a planetary motor equipment, you have occur to the correct location.
The axial stop floor of a planetary gear can be worn down by abrasion with a separating plate. In addition, international particles could enter the planetary gear gadget. These particles can hurt the gears or even lead to noise. As a outcome, you need to examine planetary gears for damage and put on. If you happen to be looking for a gear, make sure it has been totally tested and put in by a skilled.
Planetary gearbox
A planetary motor and gearbox are a common mix of electric powered and mechanical energy sources. They share the load of rotation between a number of equipment tooth to enhance the torque capability. This style is also more rigid, with low backlash that can be as reduced as a single or two arc minutes. The rewards of a planetary gearmotor more than a standard electric powered motor contain compact size, higher effectiveness, and significantly less risk of gear failure. Planetary equipment motors are also a lot more dependable and tough than typical electric motors.
A planetary gearbox is created for a single phase of reduction, or a a number of-stage device can be constructed with many person cartridges. Equipment ratios may possibly also be chosen in accordance to consumer choice, possibly to confront mount the output stage or to use a 5mm hex shaft. For multi-phase planetary gearboxes, there are a variety of diverse possibilities offered. These consist of high-effectiveness planetary gearboxes that attain a ninety eight% efficiency at solitary reduction. In addition, they are noiseless, and decrease warmth decline.
A planetary gearbox might be employed to increase torque in a robotic or other automated program. There are various kinds of planetary equipment sets accessible, like gearboxes with sliding or rolling sections. When deciding on a planetary gearset, consider the environment and other aspects these kinds of as backlash, torque, and ratio. There are numerous benefits to a planetary gearbox and the benefits and downsides associated with it.
Planetary gearboxes are comparable to people in a photo voltaic system. They function a central sunshine gear in the center, two or a lot more outer gears, and a ring equipment at the output. The planetary gears rotate in a ring-like composition close to a stationary solar gear. When the gears are engaged, they are connected by a carrier that is fastened to the machine’s shaft.
Planetary equipment motor
Planetary equipment motors decrease the rotational velocity of an armature by a single or a lot more moments. The reduction ratio depends on the composition of the planetary gear system. The planetary gear gadget has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular sample to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring equipment 4. The ring gear then transmits the rotational torque to the armature shaft. The outcome is that the engine cranks up.
Planetary gear motors are cylindrical in form and are accessible in different energy levels. They are usually produced of metal or brass and contain numerous gears that share the load. These motors can manage enormous power transfers. The planetary equipment drive, on the other hand, needs more components, these kinds of as a sun’s gear and multiple planetary gears. Consequently, it may possibly not be ideal for all varieties of programs. Consequently, the planetary gear drive is typically used for far more complex devices.
Brush dusts from the electrical motor may possibly enter the planetary gear system and result in it to malfunction. In addition, abrasion put on on the separating plate can influence the gear engagement of the planetary gear gadget. If this occurs, the gears will not engage properly and may possibly make noise. In get to avert this sort of a scenario from taking place, it is critical to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary equipment motors come in several diverse electricity ranges and sizes. These motors are typically cylindrical in condition and are created of metal, brass, plastic, or a combination of each components. A planetary equipment motor can be employed in programs the place place is an concern. This motor also allows for minimal gearings in little spaces. The planetary gearing permits for big quantities of electrical power transfer. The output shaft measurement is dependent on the gear ratio and the motor speed.
China Standard Bevel Geared Reducer Helical AC Gear Motor with high quality
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Solution Description
Higher modular design and style, biomimetic surface area with owned intellectual residence right.Undertake German worm hob to method the worm wheel.
With the particular equipment geometry, it will get high torque, effectiveness and extended life circle.It can accomplish the immediate combination for two
sets of gearbox.
Mounting manner: foot mounted, flange mounted, torque arm mounted.Output shaft: reliable shaft, hollow shaft.
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Organization Profile
Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. positioned HangZhou city, ZHangZhoug, as 1 skilled maker
and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare
components, owns rich knowledge in this line for a lot of years.
We are 1 direct manufacturing unit, with sophisticated creation equipment, the powerful improvement group and creating
potential to provide good quality merchandise for clients.
Our products broadly served to a variety of industries of Metallurgy, Chemical substances, textile,medication,picket and so on. Principal
marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to request us any queries, excellent offer constantly for you for prolonged time period enterprise.
FAQ
Q: Are you investing firm or producer?
A: We are factory.
Q: How long is your supply time?
A: Usually it is 5-ten days if the items are in inventory. or it is 15-20 times if the products are not in inventory.
Q: Can we purchase 1 laptop of each and every merchandise for quality screening?
A: Indeed, we are happy to take trial get for good quality screening.
Q:How to decide on a gearbox which satisfies your need?
A:You can refer to our catalogue to decide on the gearbox or we can help to decide on when you provide
the technical information of required output torque, output velocity and motor parameter and so on.
Q: What information shall we give ahead of inserting a obtain get?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting placement, and motor informationetc.
b) Housing color.
c) Acquire amount.
d) Other special requirements.
How to Pick a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to yet another. There are many kinds of gearmotors. This write-up will examine the sorts of gearmotors, which includes Angular geared motors, Planetary gearboxes, Hydraulic equipment motors, and Croise motors. In addition to its utilizes, gearmotors have a lot of different attributes. In addition, each variety has unique rewards and drawbacks. Outlined below are a few guidelines on deciding on a gearmotor.
Angular geared motors
Angular geared motors are the ideal push element for applications the place torques, forces, and motions need to have to be transferred at an angle. Compared to other sorts of geared motors, these have few relocating components, a compact design, and a lengthy lifestyle. Angular geared motors are also very productive in journey drive applications. In addition to their longevity, they have a low maintenance prerequisite and are extremely corrosion-resistant.
Helical worm geared motors are a reduced-expense resolution for drives that make use of angular geared motors. They mix a worm equipment phase and helical input phase to supply higher performance than pure worm geared motors. This drive resolution is extremely trustworthy and noise-totally free. Angular geared motors are often employed in purposes the place noise is an situation, and helical worm geared motors are especially tranquil.
The gear ratio of an angular geared motor is dependent on the ratio in between its enter and output shaft. A higher-high quality helical geared motor has a fairly low mechanical noise stage, and can be set up in practically any room. The torque of a helical geared motor can be measured by employing frequency measurement products. The power performance of angular geared motors is 1 of the most critical factors when picking a motor. Its symmetrical arrangement also enables it to operate in minimal-velocity environments.
When choosing the appropriate angular geared motor, it is essential to hold in mind that enhanced torque will lead to inadequate output overall performance. Once a equipment motor reaches its stall torque, it will no longer perform properly. This tends to make it critical to seek advice from a functionality curve to choose the proper motor. Most DC motor companies are much more than content to offer these to consumers upon request. Angular geared motors are much more high-priced than typical worm equipment motors.
Planetary gearboxes
Planetary gearboxes are used in industrial equipment to produce increased torque and electrical power density. There are a few primary varieties of planetary gearboxes: double stage, triple phase, and multistage. The central sunlight gear transfers torque to a team of planetary gears, whilst the outer ring and spindle give drive to the motor. The design of planetary gearboxes delivers up to ninety seven% of the energy input.
The compact size of planetary gears final results in outstanding heat dissipation. In some purposes, lubrication is necessary to improve longevity. However, if you are hunting for high pace transmission, you should contemplate the additional attributes, this sort of as lower noise, corrosion resistance, and design. Some constructors are greater than other individuals. Some are quick to react, although others are unable to ship their products in a timely vogue.
The main gain of a planetary gearbox is its compact layout. Its light-weight design helps make it effortless to set up, and the efficiency of planetary gearboxes is up to .ninety eight%. An additional reward of planetary gearboxes is their large torque potential. These gearboxes are also capable to work in applications with minimal space. Most modern automatic transmissions in the automotive business use planetary gears.
In addition to getting minimal in expense, planetary gearboxes are a excellent option for numerous apps. Neugart gives the two compact and correct angle versions. The proper angle design and style gives a high energy-to-excess weight ratio, producing it perfect for programs in which torque is needed to be transmitted in reverse mode. So if you happen to be searching for an productive way to move large machinery around, planetary gearboxes can be a excellent option.
Yet another benefit of planetary gearboxes is their capability to be effortlessly and speedily changed from a single application to yet another. Since planetary gears are created to be adaptable, you will not have to acquire new ones if you require to alter gear ratios. You can also use planetary gears in various industries and conserve on safety inventory by sharing widespread areas. These gears are ready to endure substantial shock loads and demanding circumstances.
Hydraulic equipment motors
Hydraulic equipment motors are pushed by oil that is pumped into a equipment box and leads to the gears to rotate. This strategy of vitality generation is silent and economical. The principal drawbacks of hydraulic gear motors are that they are noisy and inefficient at minimal speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some frequent rewards of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an loafer. The driven equipment is attached to the output shaft by means of a essential. Higher-stress oil flows into the housing in between the equipment ideas and the motor housing, and the oil then exits by way of an outlet port. As opposed to a traditional gear motor, the gears mesh to avert the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial purposes.
The most widespread hydraulic equipment motors feature a gerotor and a generate equipment. These gears mesh with a bigger equipment to make rotation. There are also a few standard variants of gear motors: roller-gerotor, gerotor, and differential. The latter creates increased torque and considerably less friction than the preceding two. These variations make it tough to pick which kind is the best for your demands. A high-overall performance equipment motor will last lengthier than an normal one.
Radial piston hydraulic motors work in the opposite direction to the reciprocating shaft of an electric gearmotor. They have 9 pistons arranged all around a common centre line. Fluid strain causes the pistons to reciprocate, and when they are stationary, the pistons drive the fluid out and shift back in. Because of the high stress developed by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic equipment motors are hugely productive, making it possible for them to be utilized in a wide assortment of industrial and commercial apps.
Hydraulic gear motors complement hydraulic pumps and motors. They are also accessible in reversible designs. To decide on the correct hydraulic motor for your venture, take time to get all the essential details about the set up approach. Some types call for specialised skills or difficult installation. Also, there are some distinctions among shut and open-loop hydraulic motors. Make certain to examine the choices with a expert before you make a determination.
Croise motors
There are several rewards to picking a Croise equipment motor. It is hugely compact, with less bodyweight and area than regular motors. Its correct-angle shaft and worm gear give sleek, quiet operation. A silent-kind brake makes certain no metallic audio in the course of operation. It also provides excellent positioning accuracy and shock resistance. This is why this motor is ideal for substantial-frequency programs. Let us just take a closer appear.
A properly matched gearmotor will give highest torque output in a specified period of time. Its optimum building torque is generally the rated output torque. A one particular-twelfth-horsepower (1/8 horsepower) motor can meet torque demands of six inch-lbs, with out exceeding its breakdown rating. This reduce-value unit makes it possible for for production versions and allows the customer to use a less potent motor. Croise equipment motors are obtainable in a variety of types.