Tag Archives: gear reducer gearbox

China Professional 3-Phase Speed Reducer AC Gear Motor Price Gearbox Motor with Brake with high quality

Product Description

Model selection

1.Installation method: Horizontal ( foot) installation, Vertical ( flange) installation

2.Requirement for the output shaft of motor: 18,22,28,32,40,50mm

3.Power requirement: 100W, 200W….3700W

4.Speed of the motor you need

5.Ratio: Motor input speed/output speed. Or advise your required output speed. We have 3,5,10…1800

6.Voltage: Three phase 220V/380V 50/60Hz; Single phase 110, 220V 50/60Hz

7.Additional parts:DC 90V brake unit; Hand release brake unit; DC 24V brake unit, 110V forced draft fan; 220V forced draft fan.

8.Position of terminal box: view from output shaft

9.Wire inlet direction

Features of AC Gear motor

1.Small size, light weight, knot no noise, compact, maintenance-free

2.High tightness. Geared motor output section has the configuration of seals and O-ring to avoid grease refluxing and damage of insulation aging .

3.High efficiency. The gear motor products using the new silicon steel stamping die design, high precision core, strong magnetic properties, geared motor cooling structure using the new shape .

4.Optimal design, the ST ( speed – torque ) features optimized so that gear motors can work for a variety of operating environments.

5.Customized, our company has developed its own design team, geared motors can be customized according to the customer ‘s specific needs specifications.

Application:

Various industrial production lines, coveyor machinery, food machinery, medical machinery, printing machinery, office facility, instrument, automatic mahjong machine

1/8hp-100w			1/4hp-200w			1/2hp-400w			1hp-750w			2hp-1.5kw			3hp-2.2kw			5hp-3.7kw
Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds
18	5	4.58	18	5	6.82	22	5	5.218	28	5	5.745	32	5	5.01	32	5	5.01	40	5	5.1
	10	10		10	10.3		10	9.97		10	11.157		10	10.08	32	10	10.08		10	9.87
	15	15.1		15	16.67		15	13.73		15	16.157		15	16.2	40	15	17.03		15	17.03
	20	19.9		20	21		20	20.01		20	19.942		20	19.6		20	21.33		20	21.33
	25	24.44		25	28.3		25	25.04		25	24.704		25	25.07		25	24.19	50	25	24.88
	30	30.8	22	15	15.46	28	15	14.75	32	30	31.09	40	30	30.44		30	30.44		30	29.85
	40	41.25		20	20.34		20	21.16		35	35.82		40	42.79		40	37.52		35	36.05
	50	48.19		25	25.09		25	26.11		40	41.28		50	52.52		50	52.52		40	40.67
22	60			30	28.18		30	29.33		50	51.06		60	58.54		60	58.54		45	46.33
	70			35	36.66		40	41.11		60	57.6		70	72.16	50	70	68.63		50	49.63
	95			40	42.72		55	46.3		70	70.9		80	81.06		80	82.95		60	59.56
	105			50	50.23		50	50.35		80	78		90	91.93		90	90.67		70	69.69
	120			65	66.12		55	56.28		90	92.57		105	104.83		100	99.55		80	81.89
	130			75	73.2		65	63.38		100	101.23	50	110	109.93		110	109.93
	170			80	81.55		75	72.27		110	112.01		120	121.31		120	121.31
	200			90	91.57		80	80.77		125	124.49		125	125.18		140	137.24
			18	100	100.38		90	89.2		130	128.68		140	137.24		160	155.91
				110	112.16		100	100.2		140	139.85		155	155.91		180	1766.38
				125	125.99					150	147.73		180	176.38
				140	141.9					160	159.46
				165	164.05	32	100	101.1		180	180.86
				185	184.77		110	108.44	40	125	125.23
							120	119.98		135	133.76
							130	131.21		150	150.46
							145	145.69		160	160.7
							150	149.98		180	179.97
							160	161.2		200	216.22
							180	181.48
							200	201.5

Detailed Photos

Our Advantages

We have more than 30years on all kinds of ac motors and gearmotor ,worm reducers producing ,nice price
What we do:
1.Stamping of lamination
2.Rotor die-casting
3.Winding and inserting – both manual and semi-automatically
4.Vacuum varnishing
5.Machining shaft, housing, end shields, etc…
6.Rotor balancing
7.Painting – both wet paint and powder coating
8.assembly
9.Packing
10.Inspecting spare parts every processing
11.100% test after each process and final test before packing.,

FAQ

Q: Do you offer OEM service?
A: Yes
Q: What is your payment term?
A: 30% T/T in advance, 70% balance when receiving B/L copy. Or irrevocable L/C.
Q: What is your lead time?
A: About 30 days after receiving deposit or original L/C.
Q: What certifiicates do you have?
A: We have CE, ISO. And we can apply for specific certificate for different country such as SONCAP for Nigeria, COI for Iran, SASO for Saudi Arabia, etc

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Helical
Gear Shape:	Helical
Step:	Three-Step

Samples:	US$ 224/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

Are there specific considerations for selecting the right gear motor for a particular application?

When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:

1. Torque Requirement:

The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.

2. Speed Requirement:

Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.

3. Duty Cycle:

Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.

4. Environmental Factors:

Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.

5. Efficiency and Power Requirements:

Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.

6. Physical Constraints:

Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.

7. Noise and Vibration:

Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.

By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.

China Professional 3-Phase Speed Reducer AC Gear Motor Price Gearbox Motor with Brake with high quality
editor by CX 2024-04-25

China supplier High Torque Reducer Helical Hypoid Gear Reducer Motor Electric Motors with Gearbox with Good quality

Product Description

High torque reducer helical hypoid gear reducer motor electric motors with gearbox

1.KM series Helical-hypoid Gearbox’s Characteristics
KM series helical-hypoid gearbox is a new-generation of product developed by Aokman. With a compromise of advanced technology both at home and abroad, its main features are as follows:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency, energy saving and environmental protection.
(3) High-quality aluminum alloy housing, and light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking in appearance, durable in service life and small in volume.
(6) Suitable for all round installation, wide application and easy use.
(7) The mounting dimension of KM series helical-hypoid gearbox are compatible with RV series worm gearbox.
(8) Modular and multi-structure can meet the demands of various conditions.

Detailed Photos

2. KM series Helical-hypoid Gearbox’s Main Materials
(1) Housing: die-cast aluminum alloy (frame size 27 to 57)
(2) Gear wheel: 20CrMnTiH1 carbonizing & quenching heat treatment make the hardness of gears surface be up to 56-62 HRC, and be retained carburization layers thickness between 0.3 and 0.5mm after precise grinding.
3. KM series Helical-hypoid Gearbox’s Surface Painting
Aluminum alloy housing:
(1) Shot blasting and special antiseptic treatment on the aluminum alloy surface.
(2) After phosphating, spray the RAL9571 silver white paint.4.Gearbox Parameters

Product Parameters

Models	Stage	Nominal Ratio	Output Speed (n2)*	Max. Torque	Input Shaft Dia.	Output Hole Dia.	Output Shaft Dia.
KM050	3 Stage	50~300	4.8~27	130N.m	Φ11	Φ20, Φ24	Φ25
KM050	2 Stage	7.5~60	24~181	130N.m	Φ11	Φ20, Φ24	Φ25
KM063	3 Stage	50~300	4.6~27	200N.m	Φ11	Φ25, Φ28	Φ25
KM063	2 Stage	7.5~60	23~184	200N.m	Φ14	Φ25, Φ28	Φ25
KM075	3 Stage	50~300	4.7~28	350N.m	Φ14	Φ28, Φ30, Φ35	Φ28
KM075	2 Stage	7.5~60	24~187	350N.m	Φ16	Φ28, Φ30, Φ35	Φ28
KM090	3 Stage	50~300	4.7~28	500N.m	Φ14	Φ35, Φ38	Φ35
KM090	2 Stage	7.5~60	24~187	500N.m	Φ19	Φ35, Φ38	Φ35
KM110	3 Stage	50~300	4.7~27	750N.m	Φ19	Φ40, Φ42	Φ42
KM110	2 Stage	7.5~60	24~187	750N.m	Φ24	Φ40, Φ42	Φ42

Packaging & Shipping

Company Profile

Our Advantages

After Sales Service

Pre-sale services	1. Select equipment model.
	2.Design and manufacture products according to clients’ special requirement.
	3.Train technical personal for clients
Services during selling	1.Pre-check and accept products ahead of delivery.
Services during selling	2. Help clients to draft solving plans.
After-sale services	1.Assist clients to prepare for the first construction scheme.
	2. Train the first-line operators.
	3.Take initiative to eliminate the trouble rapidly.
	4. Provide technical exchanging.

FAQ

1.Q:What kinds of gearbox can you produce for us?

A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery
Function:	Speed Changing, Speed Reduction
Layout:	Orthogonal
Hardness:	Hardened Tooth Surface
Installation:	Industry
Step:	Double or Three-Step

Customization:	Available \|

gear motor

Where can individuals find reliable resources for learning more about gear motors and their applications?

Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:

1. Manufacturer Websites:

Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.

2. Industry Associations and Organizations:

Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).

3. Technical Publications and Journals:

Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.

4. Online Forums and Communities:

Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.

5. Educational Institutions and Courses:

Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.

6. Trade Shows and Exhibitions:

Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.

When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China supplier High Torque Reducer Helical Hypoid Gear Reducer Motor Electric Motors with Gearbox with Good quality
editor by CX 2024-03-04

China Hot selling CHINAMFG Zwbmd003003-625 3mm OEM 1.5V 3V 5V 2.4rpm 50GF. Cm DC Small Planetary Gearbox Gearmotor Micro Reducer Low Rpm Gear Motor vacuum pump oil near me

Product Description

3.4MM DC Planetary Gear Motor

Product Description

above specifications just for reference and customizable according to requirements.

motor specifications:3mm motor
motors (optional)	stepper motor
voltage(optional)	1.5-5v
input speed	<=10000rpm
current	50mA max

performance Data:3mm gear stepper motor
Model	Rated speed	max rated torque	Max Instant Torque	Reduction Ratio	gearbox length	Overall Lenth
	rpm	gf.cm	gf.cm		mm	mm
ZWBMD003003-5	300.0	50	150	5	6.0	10.75
ZWBMD003003-25	60.0	50	150	25	7.5	12.25
ZWBMD003003-125	12.0	50	150	125	9.0	13.75
ZWBMD003003-625	2.4	50	150	625	10.5	15.25
* The above specifications are subject to change without prior notice. They are for reference only and can be customized as required.

Please let us know your requirements and we will provide you with micro transmission solutions.

Product details show:

Application

Smart wearable devices	watch,VR,AR,XR and etc.
Household application	kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment	5G base station,video conference,mobile phone and etc.
Office automation equipments	scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc.
Automotive products	conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models	radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments	blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials	flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools	electric drill, screwdriver,garden tool and etc.
Precision instruments	optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care	tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics	camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots	educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.

Workshop

Testing Equipment

1) Competitive Advantages

1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted

2) Main Products

Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
Customized worm and gear transmission machinery;
Precise electromechanical motion module;
Precise component and assembly of plastic and metal powder injection.

Our Services

ODM & OEM
Gearbox design and development
Related technology support
Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
Please send an inquiry

Application:	Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed:	Low Speed
Excitation Mode:	Permanent Magnet
Function:	Control
Casing Protection:	Drip-Proof
Number of Poles:	4

Customization:	Available \|

dc motor

Can you explain the basic working principle behind a DC motor?

A DC (Direct Current) motor operates based on the fundamental principle of electromagnetic induction. It converts electrical energy into mechanical motion by utilizing the interaction between magnetic fields and current-carrying conductors. Here’s a detailed explanation of the basic working principle behind a DC motor:

1. Construction:

A DC motor consists of several key components:

Stator: The stator is the stationary part of the motor and typically consists of permanent magnets or electromagnets that produce a fixed magnetic field.
Rotor: The rotor is the moving part of the motor and is connected to the shaft. It contains coils or windings that carry the armature current.
Armature: The armature is the core of the rotor that holds the armature windings. The windings are usually made of copper wire and are evenly spaced around the armature.
Commutator: The commutator is a cylindrical ring attached to the rotor shaft. It consists of multiple segments, usually made of copper, that are insulated from each other.
Brushes: The brushes are stationary contacts that make physical contact with the commutator segments. They are typically made of carbon or graphite and provide electrical connections to the armature windings.

2. Electromagnetic Induction:

When a current-carrying conductor is placed in a magnetic field, it experiences a force due to the interaction between the magnetic field and the current. This phenomenon is described by the right-hand rule, where the direction of the force is perpendicular to both the current direction and the magnetic field direction.

3. Motor Operation:

When a DC motor is powered, a DC voltage is applied to the armature windings through the brushes and commutator. The current flowing through the armature windings creates a magnetic field around the windings. This magnetic field interacts with the fixed magnetic field produced by the stator, resulting in a force that causes the rotor to rotate.

4. Commutation:

The commutation process is crucial for the continuous rotation of the rotor in a DC motor. As the rotor spins, the brushes make contact with different commutator segments, effectively reversing the direction of the current in the armature windings at the appropriate timing. This reversal of current flow ensures that the torque generated in the armature windings is always in the same direction, allowing for continuous rotation of the rotor.

5. Speed Control:

The speed of a DC motor can be controlled by varying the applied voltage. Reducing the voltage results in a decrease in the magnetic field strength, which in turn decreases the force acting on the armature windings. This reduction in force leads to a decrease in the motor’s speed. Conversely, increasing the voltage increases the speed of the motor. Precise speed control can be achieved by using electronic circuits to regulate the voltage supplied to the motor.

6. Advantages and Applications:

DC motors offer several advantages, including:

High starting torque, making them suitable for applications requiring high initial force.
Excellent speed control capabilities, allowing for precise and adjustable speed regulation.
Relatively simple construction and ease of maintenance.
Wide range of sizes and power ratings, making them adaptable to various applications.

DC motors find extensive use in numerous applications, such as robotics, industrial automation, electric vehicles, appliances, and more.

By understanding the basic working principle behind a DC motor, one can appreciate its functionality and explore its applications in different fields.

dc motor

Are there specific types of DC motors designed for different industries or applications?

Yes, there are specific types of DC (Direct Current) motors that are designed and optimized for various industries and applications. DC motors offer a wide range of performance characteristics, allowing them to be tailored to specific requirements. Here’s a detailed explanation of the types of DC motors designed for different industries or applications:

1. Brushed DC Motors:

Brushed DC motors are commonly used in applications that require simple and cost-effective motor solutions. They are suitable for applications with lower efficiency requirements and where maintenance considerations are manageable. Some common industries and applications that use brushed DC motors include:

Automotive: Power window mechanisms, windshield wipers, cooling fans, and seat adjustment systems.
Consumer Electronics: Household appliances, toys, power tools, and personal care devices.
Industrial Machinery: Conveyors, pumps, fans, and machine tools.

2. Brushless DC Motors:

Brushless DC motors are known for their higher efficiency, greater reliability, and precise control capabilities. They are widely used in industries and applications that demand higher performance and advanced control features. Some specific industries and applications that utilize brushless DC motors include:

Automotive: Electric power steering systems, electric vehicles, hybrid vehicles, and HVAC systems.
Aerospace and Defense: Actuators, robotics, unmanned aerial vehicles (UAVs), and missile systems.
Medical and Laboratory Equipment: Centrifuges, pumps, robotics, and diagnostic devices.
Industrial Automation: CNC machines, robotics, automated guided vehicles (AGVs), and precision motion control systems.
Renewable Energy: Wind turbine generators, solar tracking systems, and energy storage systems.

3. High-Torque DC Motors:

High-torque DC motors are designed to provide substantial torque output at low speeds. They are commonly used in applications that require heavy lifting or high starting torque. Industries and applications that often utilize high-torque DC motors include:

Material Handling: Cranes, hoists, winches, lifts, and elevators.
Construction and Mining: Excavators, bulldozers, drilling rigs, and conveyor systems.
Automotive: Electric vehicles, electric powertrains, and traction control systems.
Marine and Shipbuilding: Thrusters, winches, and anchor handling systems.

4. Low-Voltage DC Motors:

Low-voltage DC motors are designed to operate at lower voltages, typically below 24 volts. They are commonly used in battery-powered applications and systems where safety or specific voltage requirements exist. Some industries and applications that utilize low-voltage DC motors include:

Automotive: Automotive accessories, window actuators, and door locks.
Robotics and Hobbyist Projects: DIY robots, RC vehicles, and model trains.
Solar Power Systems: Solar tracking systems, solar panel actuators, and solar-powered water pumps.
Home Automation: Automated blinds, curtains, and smart home devices.

These are just a few examples of the types of DC motors designed for different industries and applications. The versatility and adaptability of DC motors make them suitable for a wide range of uses, and manufacturers often offer customized motor solutions to meet specific requirements.

dc motor

How does the size and power rating of a DC motor affect its suitability for different tasks?

The size and power rating of a DC (Direct Current) motor play crucial roles in determining its suitability for different tasks and applications. The size and power rating directly impact the motor’s performance characteristics, including its torque output, speed range, efficiency, and overall capabilities. Here’s a detailed explanation of how the size and power rating of a DC motor affect its suitability for different tasks:

Size of DC Motor:

The size of a DC motor refers to its physical dimensions, including its diameter, length, and overall volume. The size of the motor influences its ability to fit into specific spaces or applications with space constraints. Here are some key considerations regarding the size of a DC motor:

1. Space Limitations: In applications where space is limited, such as small robotic systems or compact machinery, smaller-sized DC motors are preferred. These motors provide a more convenient and efficient integration into the overall system design.

2. Weight Constraints: Certain applications, such as drones or lightweight robots, may have strict weight limitations. Smaller-sized DC motors are generally lighter, making them more suitable for weight-sensitive tasks where minimizing the overall system weight is essential.

3. Cooling and Heat Dissipation: The size of a DC motor can impact its ability to dissipate heat generated during operation. Smaller-sized motors may have less surface area for heat dissipation, which can lead to increased operating temperatures. In contrast, larger-sized motors typically have better heat dissipation capabilities, allowing for sustained operation under heavy loads or in high-temperature environments.

Power Rating of DC Motor:

The power rating of a DC motor refers to the maximum power it can deliver or the power it consumes during operation. The power rating determines the motor’s capacity to perform work and influences its performance characteristics. Here are some key considerations regarding the power rating of a DC motor:

1. Torque Output: The power rating of a DC motor is directly related to its torque output. Higher power-rated motors generally provide higher torque, allowing them to handle more demanding tasks or applications that require greater force or load capacity. For example, heavy-duty industrial machinery or electric vehicles often require DC motors with higher power ratings to generate sufficient torque for their intended tasks.

2. Speed Range: The power rating of a DC motor affects its speed range capabilities. Motors with higher power ratings can typically achieve higher speeds, making them suitable for applications that require rapid or high-speed operation. On the other hand, lower power-rated motors may have limited speed ranges, making them more suitable for applications that require slower or controlled movements.

3. Efficiency: The power rating of a DC motor can impact its efficiency. Higher power-rated motors tend to have better efficiency, meaning they can convert a larger proportion of electrical input power into mechanical output power. Increased efficiency is desirable in applications where energy efficiency or battery life is a critical factor, such as electric vehicles or portable devices.

4. Overload Capability: The power rating of a DC motor determines its ability to handle overloads or sudden changes in load conditions. Motors with higher power ratings generally have a greater overload capacity, allowing them to handle temporary load spikes without stalling or overheating. This characteristic is crucial in applications where intermittent or varying loads are common.

Overall, the size and power rating of a DC motor are important factors in determining its suitability for different tasks. Smaller-sized motors are advantageous in space-constrained or weight-sensitive applications, while larger-sized motors offer better heat dissipation and can handle heavier loads. Higher power-rated motors provide greater torque, speed range, efficiency, and overload capability, making them suitable for more demanding tasks. It is crucial to carefully consider the specific requirements of the application and choose a DC motor size and power rating that aligns with those requirements to ensure optimal performance and reliability.

China Hot selling CHINAMFG Zwbmd003003-625 3mm OEM 1.5V 3V 5V 2.4rpm 50GF. Cm DC Small Planetary Gearbox Gearmotor Micro Reducer Low Rpm Gear Motor vacuum pump oil near me
editor by CX 2023-10-23

China Professional 16mm OEM Electric DC Small Planetary Gearbox Gearmotor Reducer 24V 12 V Low Rpm Gear Motor supplier

Product Description

Brushless gear motor , high efficiency and energy saving

Speed reduction ratio is optional

The external scheme can be used in bulk sorting and transportation

The drum motor is customized for the conveying line

With brushless gear motor, 50 kg load can be easily driven

Integrated photoelectric input and output ports, easier field wiring

15 internal rotating speeds and 7 external rotating speeds

Product Parameters

Detailed Photos

FAQ

Q: How to order?
A: send us inquiry → receive our quotation → negotiate details → confirm the sample → sign contract/deposit → mass production → cargo ready → balance/delivery → further cooperation.

Q: How about Sample order?
A: Sample is available for you. please contact us for details. Contact us

Q: Which shipping way is avaliable?
A: DHL, UPS, FedEx, TNT, EMS, China Post,Sea are available.The other shipping ways are also available, please contact us if you need ship by the other shipping way.

Q: How long is the deliver?
A: Devliver time depends on the quantity you order. usually it takes 15-25 working days.

Q: My package has missing products. What can I do?
A: Please contact our support team and we will confirm your order with the package contents.We apologize for any inconveniences.

Q: How to confirm the payment?
A: We accept payment by T/T, PayPal, the other payment ways also could be accepted,Please contact us before you pay by the other payment ways. Also 30-50% deposit is available, the balance money should be paid before shipping.

Application:	Machine Tool
Speed:	5-1000r/Min
Number of Stator:	Single-Phase
Function:	Driving
Casing Protection:	Totally Enclosed
Number of Poles:	4

Customization:	Available \| Customized Request

Motor

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China Professional 16mm OEM Electric DC Small Planetary Gearbox Gearmotor Reducer 24V 12 V Low Rpm Gear Motor supplier
editor by CX 2023-04-26

China Standard Input speed 1800rpm gearbox reducer nmrv40 reducer zyt series dc motor gear ratio calculator

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China supplier High torque small size helical gear speed reducer gearbox with 110V220V single and 3 phases motor hypoid bevel gear

Condition: New
Warranty: 1.5 years
Shape: Cylindrical Gear
Applicable Industries: Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company
Showroom Location: Egypt
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: New Product 2571
Warranty of core components: 1 Year
Core Components: Engine, Bearing, Gearbox, Motor, Gear
Standard or Nonstandard: Standard
Tooth Profile: HELICAL GEAR
Direction: Right Hand
Material: 20CrMnTi
Processing: Precision Casting
Pressure Angle: 30 Degree
Product Name: Helical gearmotor
Housing: Cast Iron / Aluminum
Gear: 20CrMnTi
Shaft: 40Cr
Gear Precison: DIN 6
Gear Hardness: HRC58~62
Gear Grinding: CNC Reishauer
Bearing: C&U
After Warranty Service: Video technical support, Online support, Spare parts, Field maintenance and repair service
Local Service Location: Egypt, United Kingdom, United States, Italy, France, Germany, Viet Nam, Philippines, High quality low noise GM37 37mm dc 3v-24v dc gear motor with eccentric 6mm D shaft Brazil, Peru, Saudi Arabia, Indonesia, Pakistan, India, Mexico, Russia, Spain, Thailand, Japan, Australia, Morocco, Kenya, Argentina, South Korea, Chile, UAE, Colombia, Algeria, Sri Lanka, Romania, Bangladesh, South Africa, Kazakhstan, Ukraine, Kyrgyzstan, Uzbekistan
Packaging Details: CARTON BOX , PLYWOOD CASES
Port: ZheJiang , high quality roller chain conveyor chain metal chain planetary mixer cyclodial gearbox cyclo gearbox reducer with motor gear HangZhou

Products Description

Brand	CHBNS
Place of origin	ZHangZhouG,CHINA
Types	GLW/GHW (Aluminum body) ; GHW/GHF (Cast Iron Body)
Model	G18 / G22 / G28 / G32 / G40 / G50
Gear Ratio	3 ~200
Installation	Foot mounted / Flange mounted
Motor power	0.1~3.7KW (1/8HP -5HP)
Motor Type	Single phase / Three Phase
Gear Hardness & Precision	HRC58 ~62 (DIN 6)
Payment method	L/C ,D/P .T/T .WU ,MONEYGRAM
Sea port	ZheJiang ,HangZhou
Supply Capacity	2000 SETS/MONTH
Estimated delivery time	Less than 15 days
Packing	CARTON BOX , PLYWOOD CASES

Company Profile ZHangZhouG QIAOBANG PRECISION MOTOR CO.,LTD IS LOCATED IN HangZhou , One of the most economically dynamic city in China . The company’s main products includes gearmotors ,gear reducer and electric motors , which are characterized by : Compact structure ,light weight ,no-noise and maintain-free . Widely used for different industry field like :conveyor equipment ,food machine,medical machinery ,printing machinery ,textile machinery ,packing machinery .Our company owns modern workshops ,world advanced manufacturing processing and testing equipment .With strong technical capability , being CZPT to design and develop nonstandard gear reducers for complicated conditions for customer Details Technical data Certifications Exhibition Product Packaging Detect FAQ Q1: Are you trading company or manufacturer ?A1: We are Professional Helical Gearmotor Manufacturer.Q2: How long is your delivery time?A2: Generally it is 7-30 days.it is according to quantity.Q3:Can we buy 1 pc of each item for quality testing?A3: Yes, we are glad to accept trial order for quality testing.Q4: What is your terms of payment ?A4: We accept T/T, Paypal, Western union .Q5: What’s your warranty ?A5: 1 year.Q6: What’s your shipment method?A6: We ship by FEDEX. UPS, DHL, EMS or Sea.

Spiral Gears for Right-Angle Right-Hand Drives

Spiral gears are used in mechanical systems to transmit torque. The bevel gear is a particular type of spiral gear. It is made up of two gears that mesh with one another. Both gears are connected by a bearing. The two gears must be in mesh alignment so that the negative thrust will push them together. If axial play occurs in the bearing, the mesh will have no backlash. Moreover, the design of the spiral gear is based on geometrical tooth forms.
Gear

Equations for spiral gear

The theory of divergence requires that the pitch cone radii of the pinion and gear be skewed in different directions. This is done by increasing the slope of the convex surface of the gear’s tooth and decreasing the slope of the concave surface of the pinion’s tooth. The pinion is a ring-shaped wheel with a central bore and a plurality of transverse axes that are offset from the axis of the spiral teeth.
Spiral bevel gears have a helical tooth flank. The spiral is consistent with the cutter curve. The spiral angle b is equal to the pitch cone’s genatrix element. The mean spiral angle bm is the angle between the genatrix element and the tooth flank. The equations in Table 2 are specific for the Spread Blade and Single Side gears from Gleason.
The tooth flank equation of a logarithmic spiral bevel gear is derived using the formation mechanism of the tooth flanks. The tangential contact force and the normal pressure angle of the logarithmic spiral bevel gear were found to be about twenty degrees and 35 degrees respectively. These two types of motion equations were used to solve the problems that arise in determining the transmission stationary. While the theory of logarithmic spiral bevel gear meshing is still in its infancy, it does provide a good starting point for understanding how it works.
This geometry has many different solutions. However, the main two are defined by the root angle of the gear and pinion and the diameter of the spiral gear. The latter is a difficult one to constrain. A 3D sketch of a bevel gear tooth is used as a reference. The radii of the tooth space profile are defined by end point constraints placed on the bottom corners of the tooth space. Then, the radii of the gear tooth are determined by the angle.
The cone distance Am of a spiral gear is also known as the tooth geometry. The cone distance should correlate with the various sections of the cutter path. The cone distance range Am must be able to correlate with the pressure angle of the flanks. The base radii of a bevel gear need not be defined, but this geometry should be considered if the bevel gear does not have a hypoid offset. When developing the tooth geometry of a spiral bevel gear, the first step is to convert the terminology to pinion instead of gear.
The normal system is more convenient for manufacturing helical gears. In addition, the helical gears must be the same helix angle. The opposite hand helical gears must mesh with each other. Likewise, the profile-shifted screw gears need more complex meshing. This gear pair can be manufactured in a similar way to a spur gear. Further, the calculations for the meshing of helical gears are presented in Table 7-1.
Gear

Design of spiral bevel gears

A proposed design of spiral bevel gears utilizes a function-to-form mapping method to determine the tooth surface geometry. This solid model is then tested with a surface deviation method to determine whether it is accurate. Compared to other right-angle gear types, spiral bevel gears are more efficient and compact. CZPT Gear Company gears comply with AGMA standards. A higher quality spiral bevel gear set achieves 99% efficiency.
A geometric meshing pair based on geometric elements is proposed and analyzed for spiral bevel gears. This approach can provide high contact strength and is insensitive to shaft angle misalignment. Geometric elements of spiral bevel gears are modeled and discussed. Contact patterns are investigated, as well as the effect of misalignment on the load capacity. In addition, a prototype of the design is fabricated and rolling tests are conducted to verify its accuracy.
The three basic elements of a spiral bevel gear are the pinion-gear pair, the input and output shafts, and the auxiliary flank. The input and output shafts are in torsion, the pinion-gear pair is in torsional rigidity, and the system elasticity is small. These factors make spiral bevel gears ideal for meshing impact. To improve meshing impact, a mathematical model is developed using the tool parameters and initial machine settings.
In recent years, several advances in manufacturing technology have been made to produce high-performance spiral bevel gears. Researchers such as Ding et al. optimized the machine settings and cutter blade profiles to eliminate tooth edge contact, and the result was an accurate and large spiral bevel gear. In fact, this process is still used today for the manufacturing of spiral bevel gears. If you are interested in this technology, you should read on!
The design of spiral bevel gears is complex and intricate, requiring the skills of expert machinists. Spiral bevel gears are the state of the art for transferring power from one system to another. Although spiral bevel gears were once difficult to manufacture, they are now common and widely used in many applications. In fact, spiral bevel gears are the gold standard for right-angle power transfer.While conventional bevel gear machinery can be used to manufacture spiral bevel gears, it is very complex to produce double bevel gears. The double spiral bevel gearset is not machinable with traditional bevel gear machinery. Consequently, novel manufacturing methods have been developed. An additive manufacturing method was used to create a prototype for a double spiral bevel gearset, and the manufacture of a multi-axis CNC machine center will follow.
Spiral bevel gears are critical components of helicopters and aerospace power plants. Their durability, endurance, and meshing performance are crucial for safety. Many researchers have turned to spiral bevel gears to address these issues. One challenge is to reduce noise, improve the transmission efficiency, and increase their endurance. For this reason, spiral bevel gears can be smaller in diameter than straight bevel gears. If you are interested in spiral bevel gears, check out this article.
Gear

Limitations to geometrically obtained tooth forms

The geometrically obtained tooth forms of a spiral gear can be calculated from a nonlinear programming problem. The tooth approach Z is the linear displacement error along the contact normal. It can be calculated using the formula given in Eq. (23) with a few additional parameters. However, the result is not accurate for small loads because the signal-to-noise ratio of the strain signal is small.
Geometrically obtained tooth forms can lead to line and point contact tooth forms. However, they have their limits when the tooth bodies invade the geometrically obtained tooth form. This is called interference of tooth profiles. While this limit can be overcome by several other methods, the geometrically obtained tooth forms are limited by the mesh and strength of the teeth. They can only be used when the meshing of the gear is adequate and the relative motion is sufficient.
During the tooth profile measurement, the relative position between the gear and the LTS will constantly change. The sensor mounting surface should be parallel to the rotational axis. The actual orientation of the sensor may differ from this ideal. This may be due to geometrical tolerances of the gear shaft support and the platform. However, this effect is minimal and is not a serious problem. So, it is possible to obtain the geometrically obtained tooth forms of spiral gear without undergoing expensive experimental procedures.
The measurement process of geometrically obtained tooth forms of a spiral gear is based on an ideal involute profile generated from the optical measurements of one end of the gear. This profile is assumed to be almost perfect based on the general orientation of the LTS and the rotation axis. There are small deviations in the pitch and yaw angles. Lower and upper bounds are determined as – 10 and -10 degrees respectively.
The tooth forms of a spiral gear are derived from replacement spur toothing. However, the tooth shape of a spiral gear is still subject to various limitations. In addition to the tooth shape, the pitch diameter also affects the angular backlash. The values of these two parameters vary for each gear in a mesh. They are related by the transmission ratio. Once this is understood, it is possible to create a gear with a corresponding tooth shape.
As the length and transverse base pitch of a spiral gear are the same, the helix angle of each profile is equal. This is crucial for engagement. An imperfect base pitch results in an uneven load sharing between the gear teeth, which leads to higher than nominal loads in some teeth. This leads to amplitude modulated vibrations and noise. In addition, the boundary point of the root fillet and involute could be reduced or eliminate contact before the tip diameter.

China supplier High torque small size helical gear speed reducer gearbox with 110V220V single and 3 phases motor hypoid bevel gear

China Professional Low Speed Torque Gear Motor 12V with Metal Reducer Gearbox with Best Sales

Product Description

Low Pace Torque Equipment Motor 12v with Metal Reducer Gearbox

Model:D76L(B)-24v95w-20rpm

HangZhou CZPT Science & Technology Co.,Ltd is a subsidiary of HangZhou CZPT Motor Co.,Ltd.The manufacturing facility is positioned in Xihu (West Lake) Dis.,HangZhou,we can design and manufacture of motors in accordance to all our customers’ needs so much,we can manufacture about a hundred,000 motors per thirty day period.

Our major market:

Europe,The us and Asia,including UnitedKingdom,Germany,Italy,France,Sweden, United Condition,Brazil,India,Korea and so on.

Company Rewards:

1. Big generation potential, rapidly supply.

2. Strict QC inspecting policies: all merchandise have to be a hundred% inspected prior to shipping and delivery.

3. OEM/ODM services are obtainable

4. 24 hrs online services.

5. Prompt quotation for your inquiry

6. High quality,dependability and extended solution lifestyle.

7. Expert maker delivers competitive value.

8. Diversified prosperous seasoned skilled workers.

More Purposes:

Car simulator ,garage door opener ,gate operator, packing barrier,wheelchair ,electric car ,h2o pump ,oil pump,sewing machine,place of work intelligent gear,floor polisher,truck raise,stair lift,hospital bed ,hydraulic pump electric powered forklift.

RFQ:

Q: Are you trading company or company ?

A: We are Integration of industry and trade, with more than 20 a long time experience in DC worm equipment motor. Our company have gathered experienced generation line, comprehensive management and CZPT investigation assistance, which could match all of the customers’ needs and make them satisfaction.

Q: What is your main product?

–DC Motor: Equipment motor, Square motor, Stepped motor, and CZPT motor
-Welding products: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier

Q: What if I will not know which DC motor I require?

A: Don’t fret, Deliver as a lot details as you can, our crew will assist you uncover the right 1 you are seeking for.

Q: What is your terms of payment ?

A: Payment=1000USD, thirty% T/T in CZPT ,balance just before shippment.
If you have yet another question, pls really feel totally free to contact us as beneath:

Q: How to supply:

A: By sea – CZPT appoint forwarder, or our sales group uncover ideal forwarder for consumers.

By air – CZPT offer you accumulate convey account, or our product sales group discover ideal categorical for purchasers. (Primarily for sample)
Other people – Actually,samples send by DHL,UPS, TNT and Fedex and so on. We prepare to supply items to some area from China appointed by consumers.

Q: How extended is your supply time?
A: Generally it is 5-ten times if the products are in inventory. or it is 15-20 times if the merchandise are not in inventory, it is according to amount.

How to Choose a Gear Motor

A gearmotor is an electrical machine that transfers power from 1 area to an additional. There are numerous sorts of gearmotors. This article will go over the kinds of gearmotors, like Angular geared motors, Planetary gearboxes, Hydraulic equipment motors, and Croise motors. In addition to its employs, gearmotors have several various characteristics. In addition, each and every variety has distinctive benefits and down sides. Detailed beneath are a few tips on selecting a gearmotor.

Angular geared motors

Angular geared motors are the ideal generate aspect for apps the place torques, forces, and motions require to be transferred at an angle. In contrast to other types of geared motors, these have number of relocating areas, a compact design and style, and a lengthy daily life. Angular geared motors are also highly effective in journey travel applications. In addition to their durability, they have a lower routine maintenance necessity and are highly corrosion-resistant.
Helical worm geared motors are a minimal-value answer for drives that employ angular geared motors. They combine a worm equipment phase and helical input phase to supply higher performance than pure worm geared motors. This travel remedy is highly reliable and noise-cost-free. Angular geared motors are typically used in purposes in which sounds is an situation, and helical worm geared motors are especially quiet.
The gear ratio of an angular geared motor is dependent on the ratio among its enter and output shaft. A large-high quality helical geared motor has a reasonably low mechanical noise degree, and can be installed in virtually any area. The torque of a helical geared motor can be calculated by utilizing frequency measurement products. The strength efficiency of angular geared motors is one particular of the most crucial elements when choosing a motor. Its symmetrical arrangement also allows it to function in minimal-speed environments.
When deciding on the proper angular geared motor, it is crucial to hold in thoughts that elevated torque will direct to very poor output efficiency. As soon as a equipment motor reaches its stall torque, it will no lengthier perform correctly. This helps make it essential to seek the advice of a functionality curve to select the acceptable motor. Most DC motor makers are more than happy to offer these to buyers upon request. Angular geared motors are far more high-priced than conventional worm equipment motors.
Motor

Planetary gearboxes

Planetary gearboxes are utilised in industrial equipment to make larger torque and energy density. There are three major kinds of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, even though the outer ring and spindle supply generate to the motor. The design and style of planetary gearboxes provides up to ninety seven% of the energy enter.
The compact measurement of planetary gears outcomes in outstanding warmth dissipation. In some apps, lubrication is essential to improve toughness. Even so, if you are seeking for large pace transmission, you ought to take into account the added characteristics, this kind of as reduced sounds, corrosion resistance, and development. Some constructors are better than other people. Some are rapid to answer, whilst other folks are not able to ship their goods in a well timed fashion.
The principal benefit of a planetary gearbox is its compact layout. Its light-weight design and style makes it easy to set up, and the effectiveness of planetary gearboxes is up to .98%. One more benefit of planetary gearboxes is their substantial torque potential. These gearboxes are also able to work in programs with constrained room. Most contemporary automated transmissions in the automotive sector use planetary gears.
In addition to getting minimal in value, planetary gearboxes are a wonderful selection for many apps. Neugart delivers both compact and right angle versions. The proper angle layout gives a high energy-to-fat ratio, producing it ideal for purposes where torque is essential to be transmitted in reverse mode. So if you’re seeking for an effective way to go heavy machinery about, planetary gearboxes can be a fantastic choice.
One more advantage of planetary gearboxes is their ability to be effortlessly and rapidly transformed from one particular application to an additional. Considering that planetary gears are created to be versatile, you do not have to buy new kinds if you want to change equipment ratios. You can also use planetary gears in distinct industries and save on security stock by sharing typical parts. These gears are in a position to stand up to large shock hundreds and demanding circumstances.
Motor

Hydraulic gear motors

Hydraulic gear motors are pushed by oil that is pumped into a gear box and leads to the gears to rotate. This method of power manufacturing is silent and economical. The primary disadvantages of hydraulic equipment motors are that they are noisy and inefficient at minimal speeds. The other two kinds of hydraulic motors are piston and vane-type hydraulic motors. The adhering to are some common positive aspects of hydraulic gear motors.
A hydraulic equipment motor is composed of two gears – a driven equipment and an idler. The pushed equipment is hooked up to the output shaft by way of a crucial. Substantial-stress oil flows into the housing in between the gear tips and the motor housing, and the oil then exits by way of an outlet port. As opposed to a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an superb choice for agricultural and industrial programs.
The most widespread hydraulic gear motors characteristic a gerotor and a travel equipment. These gears mesh with a bigger gear to create rotation. There are also 3 fundamental variants of gear motors: roller-gerotor, gerotor, and differential. The latter generates higher torque and much less friction than the previous two. These distinctions make it difficult to select which variety is the very best for your wants. A substantial-overall performance gear motor will previous lengthier than an ordinary 1.
Radial piston hydraulic motors operate in the opposite course to the reciprocating shaft of an electric gearmotor. They have nine pistons organized around a frequent center line. Fluid pressure brings about the pistons to reciprocate, and when they are stationary, the pistons drive the fluid out and move back in. Since of the higher force produced by the fluid, they can rotate at speeds up to twenty five,000RPM. In addition, hydraulic gear motors are extremely efficient, making it possible for them to be utilized in a extensive selection of industrial and commercial programs.
Hydraulic equipment motors complement hydraulic pumps and motors. They are also obtainable in reversible models. To choose the right hydraulic motor for your undertaking, just take time to gather all the necessary information about the installation procedure. Some sorts require specialised expertise or challenging set up. Also, there are some distinctions among shut and open up-loop hydraulic motors. Make sure to talk about the possibilities with a expert prior to you make a selection.
Motor

Croise motors

There are several positive aspects to choosing a Croise equipment motor. It is very compact, with much less bodyweight and area than standard motors. Its appropriate-angle shaft and worm equipment provide sleek, peaceful procedure. A silent-type brake makes certain no metallic seem in the course of procedure. It also delivers superb positioning accuracy and shock resistance. This is why this motor is ideal for large-frequency apps. Let’s take a nearer search.
A effectively matched gearmotor will offer maximum torque output in a specified interval. Its highest developing torque is generally the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can fulfill torque demands of 6 inch-pounds, without having exceeding its breakdown score. This reduce-price device makes it possible for for production versions and enables the buyer to use a less powerful motor. Croise equipment motors are accessible in a assortment of variations.

China Professional Low Speed Torque Gear Motor 12V with Metal Reducer Gearbox with Best Sales

China Professional Shaft Mounted Reducer Gearbox Electric Motor for Conveyor Belt Helical Gear Speed Reducer with Hot selling

Item Description

Solution Description

Shaft Mounted Reducer Gearbox electric motor for conveyor belt helical equipment pace reducer

1. Solution Characteristics
(1) Robust alloy steel, hardened, ground on journals, equipment seatings and extensions, for highest load and maximum torsional loads. Generous dimension shaft keys for shock loading and conform to iso specifications.
(2) Normal or substitute hubs with metric bores are accessible to match global regular shaft diameters.
(3) Powerful alloy supplies for higher load capacity, carburizing and quenching, floor profile(some intermediate pinions are shaved) CZPT tooth profile, 98% effectiveness for per phase, clean tranquil procedure with several enamel in mesh.
(4) Close CZPT forged iron construction, exceptional vibration dampening & shock resistance attributes, precision bored and dowelled to make sure accurate in-line assembly.
(5) Removes the want for vital tightening of torque arm bolts, controls placement of standard torque arm mounting inside advisable.
(6) Bearings are adequately proportioned and conform to iso dimension prepare, commonly obtainable globe-extensive. Oil seals are double garter spring variety, guaranteeing effective oil sealing.
(7) Self sealing intermediate protect plates, to common iso housing proportions.
(8) Option components, anti-run back again device, are accessible on bothl thirteen:1 and twenty:1 ratio units and do not advocate for 5:1 models.
(9) To adjust the put in place place of reducer and the elasticity of belt.

The types of SMR shafted mounted gearbox: B,C,D,E,F,G,H,J collection shaft mounted gearbox

Comprehensive Images

Product Parameters

Packaging & Delivery

Organization Profile

Our Benefits

Our Solutions:

FAQ

one.Q:What types of gearbox can you generate for us?
A:Primary merchandise of our firm: UDL collection velocity variator,RV collection worm gear reducer, ATA sequence shaft mounted gearbox, X,B sequence equipment reducer,
P sequence planetary gearbox and R, S, K, and F series helical-tooth reducer, far more
than 1 hundred models and thousands of technical specs
2.Q:Can you make as for each custom drawing?
A: Indeed, we offer tailored services for customers.
three.Q:What is your terms of payment ?
A: 30% CZPT payment by T/T right after signing the agreement.70% before supply
four.Q:What is your MOQ?
A: 1 Set

If you have any desire for our products please truly feel free of charge to contact me.

The Rewards of Utilizing a Equipment Motor

A equipment motor performs on the basic principle of conservation of angular momentum. As the smaller sized gear handles more RPM and the greater gear makes a lot more torque, the ratio amongst the two is higher than a single. Equally, a several equipment motor follows the theory of power conservation, with the route of rotation constantly opposite to the 1 that is adjacent to it. It’s simple to realize the idea guiding equipment motors and the various types obtainable. Read on to discover about the various varieties of gears and their apps.

Electrical motor

The choice of an electric powered motor for equipment motor is mostly dependent on the software. There are a variety of motor and gearhead combinations accessible, and some are much more successful than other folks. However, it is vital to recognize the software needs and decide on a motor that satisfies these wants. In this post, we’ll take a look at some of the positive aspects of utilizing a gear motor. The execs and downsides of each sort are briefly mentioned. You can get new gear motors at aggressive charges, but they are not the most reliable or durable option for your application.
To determine which motor is greatest for your application, you may require to take into account the load and velocity specifications. A equipment motor’s performance (e) can be calculated by taking the input and output values and calculating their relation. On the graph under, the input (T) and output (P) values are represented as dashed traces. The input (I) price is represented as the torque utilized to the motor shaft. The output (P) is the quantity of mechanical strength transformed. A DC equipment motor is 70% effective at 3.seventy five lb-in / 2,one hundred rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable equipment ratio from 7.5 to eighty. It has a selection of possibilities and can be personalized-created for your specific software. The 3-period AC equipment motor, on the other hand, works at a rated energy of one hp and torque of 1.143.2 kg-m. The output voltage is usually 220V.
One more critical aspect is the output shaft orientation. There are two principal orientations for gearmotors: in-line and offset. In-line output shafts are most best for purposes with high torque and limited reduction ratios. If you want to steer clear of backlash, choose a appropriate angle output shaft. An offset shaft can result in the output shaft to turn out to be excessively scorching. If the output shaft is angled at a specified angle, it could be too huge or way too tiny.
Motor

Equipment reducer

A gear reducer is a special sort of pace reducing motor, normally employed in large machinery, such as compressors. These reducers have no cooling enthusiast and are not designed to deal with heavy hundreds. Various needs call for various provider variables. For instance, a device that requires repeated quickly accelerations and occasional load spikes wants a equipment reducer with a high provider aspect. A gear reducer that’s developed for lengthy manufacturing shifts must be larger than a machine that utilizes it for limited periods of time.
A equipment reducer can minimize the speed of a motor by a aspect of two. The reduction ratio alterations the rotation pace of the receiving member. This adjust in velocity is frequently essential to fix troubles of inertia mismatch. The torque density of a gear reducer is calculated in newton meters and will depend on the motor utilized. The first criterion is the configuration of the enter and output shafts. A gear ratio of 2:1, for illustration, signifies that the output velocity has been minimize in half.
Bevel gear reducers are a excellent selection if the input and output shafts are perpendicular. This sort is quite strong and is ideal for conditions exactly where the angle in between two axes is small. However, bevel gear reducers are costly and demand continuous upkeep. They are generally utilized in large-obligation conveyors and farm gear. The right option of equipment reducer for equipment motor is critical for the efficiency and dependability of the mechanism. To get the greatest equipment reducer for your software, speak to a qualified company right now.
Selecting a gear reducer for a equipment motor can be challenging. The wrong a single can ruin an entire device, so it is essential to know the details. You have to know the torque and velocity needs and decide on a motor with the appropriate ratio. A gear reducer must also be suitable with the motor it really is supposed for. In some cases, a more compact motor with a equipment reducer will work greater than a more substantial a single.
Motor

Motor shaft

Appropriate alignment of the motor shaft can tremendously boost the efficiency and life span of rotating gadgets. The suitable alignment of motors and driven instruments improves the transfer of strength from the motor to the instrument. Incorrect alignment sales opportunities to extra sound and vibration. It might also guide to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. That’s why, proper alignment is crucial to enhance the effectiveness of the driven instrument.
When picking the proper variety of gear prepare for your motor, you require to think about its strength efficiency and the torque it can manage. A helical geared motor is far more productive for substantial output torque apps. Depending on the necessary pace and torque, you can select among an in-line and a parallel helical geared motor. Each varieties of gears have their rewards and drawbacks. Spur gears are popular. They are toothed and operate parallel to the motor shaft.
A planetary equipment motor can also have a linear output shaft. A stepping motor ought to not run at also large current to stop demagnetization, which will guide to action decline or torque drop. Make sure that the motor and gearbox output shafts are secured from exterior impacts. If the motor and gearbox are not secured towards bumps, they might trigger thread defects. Make certain that the motor shafts and rotors are secured from external impacts.
When selecting a metallic for your equipment motor’s motor shaft, you should take into account the price of sizzling-rolled bar stock. Its outer layers are far more tough to device. This variety of materials is made up of residual stresses and other problems that make it challenging to equipment. For these programs, you must decide on a high-energy steel with tough outer levels. This variety of metal is more affordable, but it also has size concerns. It really is very best to take a look at each content first to decide which one particular satisfies your requirements.
In addition to lowering the speed of your gadget, a geared motor also minimizes the torque created by your device. It can be employed with the two AC and DC energy. A large-quality equipment motor is crucial for stirring mechanisms and conveyor belts. However, you must choose a geared motor that employs higher-quality gears and offers greatest effectiveness. There are numerous types of planetary equipment motors and gears on the market place, and it’s critical to decide on the right 1.
Motor

First stage gears

The very first phase gears of a equipment motor are the most crucial elements of the whole device. The motor’s power transmission is ninety% productive, but there are a lot of factors that can have an effect on its overall performance. The gear ratios utilised need to be substantial enough to manage the load, but not way too large that they are limiting the motor’s velocity. A gear motor need to also have a wholesome security aspect, and the lubricant should be sufficient to defeat any of these aspects.
The transmission torque of the equipment adjustments with its pace. The transmission torque at the enter side of the gear decreases, transferring a little torque to the output side. The quantity of teeth and the pitch circle diameters can be utilised to determine the torque. The initial phase gears of gear motors can be classified as spur gears, helical gears, or worm gears. These three varieties of gears have distinct torque capacities.
The 1st phase helical equipment is the most critical element of a gear motor. Its operate is to transfer rotation from 1 gear to the other. Its output is the gearhead. The second stage gears are related by a carrier. They perform in tandem with the very first stage equipment to supply the output of the gearhead. Additionally, the initial stage provider rotates in the same course as the input pinion.
Another essential element is the output torque of the gearmotor. When selecting a gearmotor, think about the beginning torque, running torque, output pace, overhung and shock loads, duty cycles, and far more. It is critical to choose a gearmotor with the proper ratio for the application. By choosing the appropriate gearmotor, you will get maximum efficiency with small working expenses and increase plant productiveness. For more data on very first stage gears, check out our blog.
The 1st stage of a equipment motor is composed of a set of fastened and rotating sprockets. The first phase of these gears functions as a generate gear. Its rotational mass is a limiting issue for torque. The next stage consists of a rotating shaft. This shaft rotates in the course of the torque axis. It is also the limiting drive for the motor’s torque.

China Professional Shaft Mounted Reducer Gearbox Electric Motor for Conveyor Belt Helical Gear Speed Reducer with Hot selling

China factory 12V DC Small Gear Reducer Motor with Gearbox with Hot selling

Solution Description

Merchandise Description
12v DC Small Equipment Reducer Motor with Gearbox Specifications:

Notice : It’s just the normal technological info for you reference, The specification such as voltage, speed, torque, shaft can personalized.

Much more Information:

Rated Voltage: 12V/24V

No Load Pace: 1-1621RPM

Load Torque: 20-120kgf.cm

Reduction Ratio: 1:3.7-1:3736

Output Power: 10-40W

Motor Diameter: 44.5mm

Gearbox Diameter: 45mm

Motor Duration: 66.5mm

Gearbox Duration: 33-79mm

Shaft Sort: D-reduce, spherical or keyway

Relevant Goods

Business Profile
HangZhou CZPT Co. Ltd is a manufacturer and exporter of different of motors with in excess of ten years experience.
Our product ranges consist of:
1) DC Brush motor: 6-130mm diameter, .01-1000W output energy
two) DC Spur Equipment Motor: twelve-110mm diameter, .1-300W output power
3) DC Planeary Equipment Motor: 10-82mm diameter, .1-100W output power
4) Brushless DC Motor: 28-110mm, 5-1500W output power
five) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and direct screw
6) Servo Motor: 42mm to 130mm diameter, fifty-4000w
seven) AC Gear Motor: 49 to 100mm diameter, 6-one hundred forty output power

Production Gear

Certifications

Consumer Visit and Fair

FAQ

Q: What’s your principal products?
A:We currently create Brushed Dc Motors, Brushed Dc equipment Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors and Ac Motors and so forth. You can check the specifications for previously mentioned motors on our site and you can electronic mail us to recommend essential motors for each your specification as well.

Q:How to decide on a suitable motor?
A:If you have motor images or drawings to present us, or you have detailed specs like voltage, pace, torque, motor measurement, operating method of the motor, essential lifestyle time and sound amount etc, remember to do not be reluctant to permit us know, then we can recommend appropriate motor for every your ask for appropriately.

Q: Do you have personalized services for your regular motors?
A:Of course, we can customize per your request for the voltage, pace, torque and shaft dimension/form. If you need to have extra wires/cables soldered on the terminal or want to incorporate connectors, or capacitors or EMC we can make it also.

Q:Do you have personal design service for motors?
A:Sure, we would like to design motors individually for our clients, but it may want some CZPT charge and design demand.

Q:Can I have samples for testing first?
A:Indeed, absolutely you can. Right after verified the necessary motor specs, we will estimate and give a proforma invoice for samples, when we get the payment, we will get a PASS from our account office to commence samples appropriately.

Q:How do you make positive motor high quality?
A:We have our possess inspection processes: for incoming components, we have signed sample and drawing to make certain experienced incoming resources for creation approach, we have tour inspection in the method and ultimate inspection to make confident experienced merchandise just before delivery.

Q:What is your lead time?
A:Normally speaking, our normal normal merchandise will need to have twenty five-30days, a bit for a longer time for custom-made merchandise. But we are really adaptable on the lead time, it will depends on the particular orders

Q:What is your payment phrase?
A:For all our new buyers, we will want 40% deposite, sixty% paid prior to cargo.

Q:When will you reply soon after received my inquiries?
A:We will reaction inside of 24 hours once get your inquires.

Q:How can I trust you to make positive my money is protected?
A:We are licensed by the 3rd party SGS and we have exported to in excess of eighty five countries up to June.2017. You can check out our track record with our present consumers in your place (if our consumers do not head), or you can purchase by way of alibaba to get trade assurance from alibaba to make sure your funds is protected.

Q:What is the bare minimum buy amount?
A:Our minimum buy quantity relies upon on various motor versions, please e mail us to check. Also, we usually do not acknowledge personalized use motor orders.

Q:What is your transport technique for motors?
A:For samples and offers less than 100kg, we usually propose convey transport For heavy offers, we generally recommend air delivery or sea shipping. But it all depends on our customers’ requirements.

Q:What certifications do you have?
A:We at present have CE and ROSH certifications.

Q:Can you send out me your price record?
A:Given that we have hundreds of different goods, and price tag varies for every various technical specs, we are not CZPT to supply a price listing. But we can quotation in 24 hours once got your inquirues to make confident you can get the price in time.

Q:Can I visit your business?
A:Of course, welcome to go to our business, but you should let us know at least 2 weeks in CZPT to assist us make certain no other conferences in the course of the working day you go to us.

Many thanks!

Speak to Us

HangZhou CZPT Co.,Ltd
Get in touch with Particular person: Celia Chen

Any email or trademanager inquires will be replied inside 24 hours.

Typical samples can be offer you very swiftly(inside of 10 times)

Custom-made support for sort of motor accoring to your prerequisite

Expert Tchnical assistance and Following-sale services

Sourcing motor elements like gears, encoders, cables, connectors and so on

The Rewards of Employing a Equipment Motor

A equipment motor functions on the basic principle of conservation of angular momentum. As the scaled-down equipment addresses far more RPM and the bigger equipment generates much more torque, the ratio in between the two is greater than a single. Equally, a a number of equipment motor follows the principle of energy conservation, with the direction of rotation often opposite to the 1 that is adjacent to it. It is easy to understand the notion powering gear motors and the various types accessible. Read on to understand about the distinct kinds of gears and their purposes.

Electric powered motor

The selection of an electric motor for gear motor is mostly dependent on the application. There are various motor and gearhead mixtures accessible, and some are much more successful than other individuals. However, it is vital to comprehend the application demands and choose a motor that meets these demands. In this write-up, we’ll analyze some of the benefits of using a equipment motor. The pros and negatives of every single type are briefly reviewed. You can acquire new equipment motors at competitive rates, but they aren’t the most dependable or sturdy option for your software.
To establish which motor is very best for your software, you may need to consider the load and pace specifications. A gear motor’s effectiveness (e) can be calculated by having the enter and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) price is represented as the torque utilized to the motor shaft. The output (P) is the amount of mechanical vitality converted. A DC equipment motor is 70% successful at 3.seventy five lb-in / 2,one hundred rpm.
In addition to the worm equipment motor, you can also decide on a compact DC worm equipment motor with a variable equipment ratio from 7.5 to 80. It has a variety of choices and can be personalized-produced for your specific software. The 3-section AC equipment motor, on the other hand, operates at a rated power of 1 hp and torque of 1.143.2 kg-m. The output voltage is usually 220V.
Another crucial issue is the output shaft orientation. There are two major orientations for gearmotors: in-line and offset. In-line output shafts are most perfect for apps with large torque and short reduction ratios. If you want to avoid backlash, decide on a appropriate angle output shaft. An offset shaft can cause the output shaft to turn into excessively hot. If the output shaft is angled at a specific angle, it may possibly be too huge or as well tiny.
Motor

Equipment reducer

A equipment reducer is a special sort of velocity decreasing motor, typically utilised in massive machinery, this kind of as compressors. These reducers have no cooling fan and are not made to take care of large masses. Different purposes require various service aspects. For occasion, a equipment that needs recurrent rapidly accelerations and occasional load spikes requirements a equipment reducer with a high support issue. A gear reducer that’s developed for long production shifts should be more substantial than a device that makes use of it for short periods of time.
A equipment reducer can lessen the velocity of a motor by a element of two. The reduction ratio modifications the rotation pace of the receiving member. This change in speed is often necessary to resolve problems of inertia mismatch. The torque density of a gear reducer is calculated in newton meters and will depend on the motor employed. The very first criterion is the configuration of the enter and output shafts. A gear ratio of 2:1, for illustration, means that the output speed has been minimize in 50 percent.
Bevel gear reducers are a very good selection if the input and output shafts are perpendicular. This sort is quite strong and is best for conditions the place the angle amongst two axes is tiny. Even so, bevel equipment reducers are expensive and require continual servicing. They are normally utilized in large-duty conveyors and farm tools. The proper choice of gear reducer for gear motor is essential for the efficiency and dependability of the mechanism. To get the best gear reducer for your application, speak to a competent producer nowadays.
Picking a gear reducer for a gear motor can be challenging. The incorrect one can destroy an whole device, so it’s important to know the specifics. You need to know the torque and speed needs and decide on a motor with the suitable ratio. A equipment reducer ought to also be suitable with the motor it really is supposed for. In some cases, a scaled-down motor with a equipment reducer will perform far better than a more substantial a single.
Motor

Motor shaft

Correct alignment of the motor shaft can drastically increase the performance and life span of rotating gadgets. The suitable alignment of motors and driven instruments boosts the transfer of power from the motor to the instrument. Incorrect alignment prospects to additional sound and vibration. It may also guide to untimely failure of couplings and bearings. Misalignment also final results in elevated shaft and coupling temperatures. That’s why, suitable alignment is critical to boost the efficiency of the driven instrument.
When picking the appropriate type of equipment train for your motor, you need to consider its energy efficiency and the torque it can deal with. A helical geared motor is far more productive for higher output torque apps. Depending on the required pace and torque, you can select in between an in-line and a parallel helical geared motor. Both kinds of gears have their rewards and down sides. Spur gears are prevalent. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor must not work at as well high existing to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are secured from external impacts. If the motor and gearbox are not protected towards bumps, they may possibly result in thread flaws. Make confident that the motor shafts and rotors are secured from external impacts.
When choosing a steel for your equipment motor’s motor shaft, you must think about the value of very hot-rolled bar stock. Its outer levels are much more tough to machine. This type of material is made up of residual stresses and other issues that make it tough to equipment. For these apps, you need to select a higher-strength steel with hard outer levels. This sort of metal is less expensive, but it also has measurement concerns. It really is very best to check every single material very first to figure out which a single fits your wants.
In addition to reducing the pace of your gadget, a geared motor also minimizes the torque generated by your machine. It can be utilised with both AC and DC power. A substantial-good quality gear motor is important for stirring mechanisms and conveyor belts. However, you ought to decide on a geared motor that utilizes higher-grade gears and gives highest effectiveness. There are many sorts of planetary equipment motors and gears on the market place, and it truly is essential to choose the appropriate one.
Motor

1st stage gears

The first phase gears of a equipment motor are the most crucial factors of the complete unit. The motor’s electricity transmission is ninety% efficient, but there are numerous aspects that can affect its efficiency. The gear ratios utilised need to be substantial adequate to take care of the load, but not as well high that they are limiting the motor’s velocity. A gear motor need to also have a wholesome security factor, and the lubricant must be adequate to defeat any of these aspects.
The transmission torque of the gear alterations with its velocity. The transmission torque at the input side of the equipment decreases, transferring a small torque to the output aspect. The quantity of teeth and the pitch circle diameters can be utilized to estimate the torque. The very first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three kinds of gears have various torque capacities.
The very first phase helical equipment is the most critical component of a gear motor. Its function is to transfer rotation from 1 equipment to the other. Its output is the gearhead. The second stage gears are linked by a provider. They operate in tandem with the first phase equipment to provide the output of the gearhead. Additionally, the very first phase carrier rotates in the identical route as the input pinion.
An additional essential component is the output torque of the gearmotor. When deciding on a gearmotor, contemplate the starting up torque, running torque, output velocity, overhung and shock hundreds, duty cycles, and a lot more. It is crucial to select a gearmotor with the right ratio for the application. By picking the correct gearmotor, you will get highest functionality with minimum working expenses and increase plant efficiency. For far more details on first stage gears, check out our blog.
The first stage of a gear motor is composed of a established of mounted and rotating sprockets. The 1st stage of these gears acts as a generate gear. Its rotational mass is a limiting factor for torque. The 2nd stage consists of a rotating shaft. This shaft rotates in the course of the torque axis. It is also the limiting drive for the motor’s torque.

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