Product Description
S series Helical Geared Motor Characteristics
1. Features:
- High efficiency: 75%-80%;
- High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
- High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
- High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
Ratio | 6.8-288 |
Input power | 0.12-22KW |
Output torque | 11-4530N.m |
Output speed | 5-206rpm |
Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
Mounting Position | M1, M2, M3, M4, M5, M6 |
Type | S37-S97 |
Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
Heat treatment technology | carbonitriding and hardening treatment |
Single Stage Efficiency | 75%-80% |
Lubricant | VG220 |
Protection Class | IP55, F class |
About Us
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Step: | Three-Step |
Type: | Helical Gear |
Mounting: | Foot |
Input Power: | 0.12-200kw |
Customization: |
Available
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What are the maintenance requirements for gear motors, and how can longevity be maximized?
Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:
1. Lubrication:
Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.
2. Inspection and Cleaning:
Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.
3. Temperature and Environmental Considerations:
Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.
4. Load Monitoring and Optimization:
Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.
5. Alignment and Vibration Analysis:
Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.
6. Preventive Maintenance and Regular Inspections:
Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.
By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-04-17
China supplier AC/DC Gear Motor Electric/Electrical Motor 7643s with Geared Box High Speed for Food Blender/Processor vacuum pump
Product Description
PROFESSIONAL MANUFACTURER OF SINGLE-PHASE SERIES MOTOR /GEAR MOTOR
Power,Speed,Torque,Shaft ,Stator Lamination,Rotation And Installing Location
can be customized according to customer‘s requirements.
Product Description:
Product Name: | AC Electrical Motor/Universal Motor |
Model No.: | XJ7643S |
Brand: | HangZhouA |
Application: | for Grinder/High Speed Blender/Mixer |
Starting Mode: | Direct on-line Starting |
Rated Voltage: | 100/110/120/127/220/230/240 V |
Rated Frequency: | 50/60 Hz |
No-load Power: | 50-200W |
No-load Speed: | 13000-30000rpm |
Load Power: | 100-450W |
Load Speed: | 8000-16000rpm |
Rotation Direction: | CW/CCW |
Insulation Class: | A/E/B/F |
Protection Grade: | IP00 ~ IP68 |
Packing: | foam&carton,or accroding to customers’ specific requirements |
MOQ: | 500 pcs |
Delivery Time: | Depends on quantity from 2 weeks to 4 weeks. |
Payment Term: | T/T, L/C, D/P |
Remarks:
- The performances as above are just for reference only. We can adjust our motor specifications according to customer’s requirements.
- OEM & ODM are both available. Please feel free to contact us with your detailed requirements .
- If ask for quotation, please tell voltage, draft, input power, air flow at least, so we could quote fast.
Detail View:
2D-Drawning
Brief Introduction
HangZhou Xihu (West Lake) Dis. HangZhoua Electric Machinery Factory was established in 1997, it is located in Xihu (West Lake) Dis. District of HangZhou, ZHangZhoug Province.We have about 50,000 square CHINAMFG of the building and nearly 300 employees. In addition, the transportation around the factory is very convenient, it is close to the TongSan Highway, and is just 8 kilometers away from the HangZhou Airport.
Through years of accumulation and development, our factory is now a professional manufacturer of single-phase series motor and gear reducer motor.The application of our product covers many fields,it is mainly used in home kitchen appliances or electric tools, such as juicer, ice crusher, meat grinder, coffee bean grinder , lawn mower and so on.
Our factory has advanced universal motor production line, strong technical force, perfect testing means, products can be produced according to international and domestic standards, but also according to customer requirements or provided samples, drawings and other special design.Our work sticks to the principle of striving for existence by fine quality. Our products sell far all over the world.Our factory will, and as always, wholeheartedly serves broad old and new customers both at home and abroad. We are looking CHINAMFG to establishing business relationships with customers all over the world.
FAQ:
Q1: Are you a trade company or a manufacturer?
A1: HangZhou Xihu (West Lake) Dis. HangZhoua Motor Manufactory was established in 1997, we are a professional
manufacturer of single-phase series motor and gear motor.
Q2: How about sample and charge?
A2: Our sample policy stipulates that customers must pay for sample and express fee,but we could
return the sample and express fee based on certain order quantity. You can specify the express company you want that like DHL, or you can call your courier to pick up from our factory.
Q3: What is your payment terms?
A3: 1. We accept T/T, D/P, L/C at sight.
2. 30% deposit in advance and 70% balance before shipment.(Amount more than 3000USD)
Q4: How can we get detailed price?
A4: Please offer us detailed information of the product,specific packaging requirements and purchasing
quantity.
Q5: Is it possible to visit your factory
A5: Sure. But please kindly keep us posted a few days in advance. We need to check our schedule to see if we are available then.
Q6: How to guarantee punctual shipment for my order?
A6: We give priority to export orders and keep updating progress from production to delivery.
Q7: What about the after-sales service?
A7: Through emails, pictures or guest samples to confirm the real cause of the problem. If there is really
a product problem, we will redo with no charge.
Q8: What is your delivery date?
A8: The delivery date is about 20-30 days after receiving your deposit,it depends on the quantity you
order.
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Application: | Universal |
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Speed: | High Speed |
Number of Stator: | Single-Phase |
Function: | Driving |
Casing Protection: | Open Type |
Number of Poles: | 2 |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
Can gear motors be used for precise positioning, and if so, what features enable this?
Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:
1. Gear Reduction:
One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.
2. High Resolution Encoders:
Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.
3. Closed-Loop Control:
Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.
4. Stepper Motors:
Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.
5. Servo Motors:
Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.
6. Motion Control Algorithms:
Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.
By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-04-16
China OEM Customized Reliable and Cheap Mini 85rpm-5000rpm 775 Electronic BLDC Brushless DC Motor Geared High Speed High Torque with Best Sales
Product Description
FAQ
Q: What’re your main products ?
A: We currently produce Brushed Dc Motors, Brushed DC Gear Motors, Planetary DC Gear Motors, Brushless
DCMotors, Stepper motors, AC Motors and High Precision Planetary Gear Box etc.
Q:How to select a suitable motor ?
A:lf you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque,
motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know,
then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors ?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape.lf you need additional
wires/cables soldered on the terminal or need to add connectors, or capacitors or EMCwe can make it too.
Q: Do you have an individual design service for motors ?
A: Yes,we would like to design motors individually for our customers, but it may need some mold developingcost
and design charge.
Q: What’s your lead time ?
A:Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products.
But we are very flexible on the lead time, it will depend on the specific orders. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | High Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Open Type |
Number of Poles: | 2 |
Samples: |
US$ 3.4/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-02-24
China 25rpm Low Speed 57mm Gear 12 V Permanent Magnet Geared 24V DC Planetary Gear Brushless Motor High Torque 4kg-Cm wholesaler
Solution Description
BG 57BL DC Brushless Motor | |
Environmental Situations | -20ºC~50ºC |
Insulation Clase | B |
Security course | IP44 |
Sound | ≤60dB |
Variety of Poles/ phases | 28/3 |
Lifespan | >5000h |
Electrical Specifications | |||||||||
Model | RATED LOAD | NO LOAD | STALL | ||||||
Voltage | Power | Pace | Torque | Current | Speed | Current | Torque | Current | |
V | W | rpm | N.m | A | rpm | A | N.m | A | |
BG 57BL7201 | 24 | fifty | 1000 | .forty eight | two.70 | 1350 | .40 | / | / |
BG 57BL7202 | 24 | eighty | 2000 | .38 | 4.32 | 2700 | .64 | / | / |
BG 57BL7202 | 24 | 100 | 3000 | .32 | five.40 | 4000 | .eighty | / | / |
We can also personalize merchandise in accordance to buyer demands. |
Planetary Gear Motor Specialized Info-BG | |||||||
Gear Ratio |
one:four | 1:6 | 1:16 | one:24 | one:36 | one:sixty four | one:77 |
Rated pace(rpm) | 250rpm | 165rpm | 60rpm | 40rpm | 25rpm | 16rpm | 10rpm |
Rated torque(N.m) | one.73N.m | 2.65N.m | 7.2N.m | ten.4N.m | 12.5N.m | sixteen.5N.m | 20N.m |
Set up in 1994, HangZhou BG Motor Factory is a professional maker of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Common motors and AC motors. We have a plant area of 6000 sq. meters, multiple patent certificates, and we have the impartial design and style and growth capabilities and strong technological pressure, with an once-a-year output of more than 1 million models. Since the starting of its establishment, BG motor has centered on the all round resolution of motors. We manufacture and design motors, offer specialist customized solutions, reply quickly to customer wants, and actively aid buyers to solve difficulties. Our motor merchandise are exported to twenty nations, such as the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and so on.
Our founder, Mr. Sun, has more than forty a long time of experience in motor technological innovation, and our other engineers also have more than fifteen several years of encounter, and 60% of our staff have a lot more than ten several years of encounter, and we can guarantee you that the top quality of our motors is prime notch.
The items include AGV, underwater robots, robots, stitching equipment market, automobiles, medical equipment, automated doors, lifting gear, industrial equipment and have a vast selection of apps.
We try for CZPT in the high quality of every item, and we are only a tiny and refined company.
Our eyesight: Push the globe ahead and make life greater!
Q:1.What type of motors can you supply?
A:At existing, we largely make brushless DC motors, brush DC motors, AC motors, Common Motors the electricity of the motor is much less than 5000W, and the diameter of the motor is not more than 200mm
Q:2.Can you deliver me a price tag record?
A:For all of our motors, they are customized dependent on different demands like life time, sound,voltage,and shaft etc. The value also may differ in accordance to yearly quantity. So it really is genuinely difficult for us to offer a price listing. If you can share your detailed requirements and annual quantity, we’ll see what supply we can offer.
Q:3.Can l get some samples?
A:It relies upon. If only a few samples for personal use or alternative, I am concerned it will be challenging for us to give due to the fact all of our motors are custom made and no stock available if there are no additional wants. If just sample tests before the formal order and our MOQ,price tag and other terms are suitable,we might enjoy to offer samples.
Q4:Can you provide OEM or ODM services?
A:Indeed,OEM and ODM are both available, we have the expert R&D dept which can provide professional remedies for you.
Q5:Can l check out your factory just before we area an order?
A:welcome to go to our manufacturing facility,dress in each and every happy if we have the likelihood to know every single other more.
Q:6.What is the lead time for a typical get?
A:For orders, the regular lead time is fifteen-20 times and this time can be shorter or for a longer time dependent on the different model,period of time and amount.
/ Piece | |
2 Pieces (Min. Order) |
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Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | DC |
Function: | Driving |
Casing Protection: | Closed Type |
Number of Poles: | Can Be Choosen |
###
Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
###
BG 57BL DC Brushless Motor | |
Environmental Conditions | -20ºC~50ºC |
Insulation Clase | B |
Protection class | IP44 |
Noise | ≤60dB |
Number of Poles/ phases | 28/3 |
Lifespan | >5000h |
###
Electrical Specifications | |||||||||
Model | RATED LOAD | NO LOAD | STALL | ||||||
Voltage | Power | Speed | Torque | Current | Speed | Current | Torque | Current | |
V | W | rpm | N.m | A | rpm | A | N.m | A | |
BG 57BL7201 | 24 | 50 | 1000 | 0.48 | 2.70 | 1350 | 0.40 | / | / |
BG 57BL7202 | 24 | 80 | 2000 | 0.38 | 4.32 | 2700 | 0.64 | / | / |
BG 57BL7202 | 24 | 100 | 3000 | 0.32 | 5.40 | 4000 | 0.80 | / | / |
We can also customize products according to customer requirements. |
###
Planetary Gear Motor Technical Data-BG | |||||||
Gear Ratio |
1:4 | 1:6 | 1:16 | 1:24 | 1:36 | 1:64 | 1:77 |
Rated speed(rpm) | 250rpm | 165rpm | 60rpm | 40rpm | 25rpm | 16rpm | 10rpm |
Rated torque(N.m) | 1.73N.m | 2.65N.m | 7.2N.m | 10.4N.m | 12.5N.m | 16.5N.m | 20N.m |
/ Piece | |
2 Pieces (Min. Order) |
###
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | DC |
Function: | Driving |
Casing Protection: | Closed Type |
Number of Poles: | Can Be Choosen |
###
Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
###
BG 57BL DC Brushless Motor | |
Environmental Conditions | -20ºC~50ºC |
Insulation Clase | B |
Protection class | IP44 |
Noise | ≤60dB |
Number of Poles/ phases | 28/3 |
Lifespan | >5000h |
###
Electrical Specifications | |||||||||
Model | RATED LOAD | NO LOAD | STALL | ||||||
Voltage | Power | Speed | Torque | Current | Speed | Current | Torque | Current | |
V | W | rpm | N.m | A | rpm | A | N.m | A | |
BG 57BL7201 | 24 | 50 | 1000 | 0.48 | 2.70 | 1350 | 0.40 | / | / |
BG 57BL7202 | 24 | 80 | 2000 | 0.38 | 4.32 | 2700 | 0.64 | / | / |
BG 57BL7202 | 24 | 100 | 3000 | 0.32 | 5.40 | 4000 | 0.80 | / | / |
We can also customize products according to customer requirements. |
###
Planetary Gear Motor Technical Data-BG | |||||||
Gear Ratio |
1:4 | 1:6 | 1:16 | 1:24 | 1:36 | 1:64 | 1:77 |
Rated speed(rpm) | 250rpm | 165rpm | 60rpm | 40rpm | 25rpm | 16rpm | 10rpm |
Rated torque(N.m) | 1.73N.m | 2.65N.m | 7.2N.m | 10.4N.m | 12.5N.m | 16.5N.m | 20N.m |
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by CX 2023-03-30
China SS-22 6W 180W Small 1 phase 220V geared motor speed controller supplier
Warranty: 3months-1year
Product Variety: SS-22
Product identify: speed controller
Item software: Motor
Rated Energy: 6W 180W
Rated voltage: 220V
Packaging Information: carton
SS-22 6W 180W Little 1 stage 220V geared motor speed controller
SS-22 6W 180W Small 1 phase 220V geared motor pace controller SS-22 6W 180W Tiny 1 period 220V geared motor pace controller SS-22 6W 180W Little 1 period 220V geared motor velocity controller
Trade Data
Trade Terms | FOB ,CIF ,CFR,EXW,DDP | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Payment phrases | T/T,L/C,Western union, 5 ton massive higher torque 1 Fax: 577 61787392 Skype: CZPT ELC Cellular/WeChat/WhatsApp:– World wide web: / / E-mail:income at nqqkelc.com Thank you & Now send out your kindly inquiry below, you should! Nema 23 60B stepper motor mounting bracket strengthen and lengthen fixed seat
What Is a Gear Motor?A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment. Inertial loadInertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer. ApplicationsThere are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant. SizeThe safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications. CostA gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications. MaintenanceGeared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
China 10260mm Micro gearbox 12v 24v 200kg cm 50kgcm 75w 60 watt high torque low speed 5 rpm 10 rpm dc flat geared motor with Hot sellingGuarantee: 3months-1year
The Basics of a Planetary MotorA Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque. Self-centering planetary gearsThis self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications. High torqueCompared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation. High efficiencyA planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications. High costIn general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
China 25rpm Low Speed 57mm Gear 12 V Permanent Magnet Geared 24V DC Planetary Gear Brushless Motor High Torque 4kg-Cm dc motorMerchandise Description
Established in 1994, HangZhou BG Motor Manufacturing unit is a skilled producer of brushless DC motors, brushed DC motors, planetary equipment motors, worm equipment motors, Universal motors and AC motors. We have a plant spot of 6000 sq. meters, several patent certificates, and we have the independent design and style and improvement abilities and robust specialized drive, with an annual output of far more than 1 million models. Since the commencing of its establishment, BG motor has targeted on the overall answer of motors. We manufacture and style motors, supply professional custom-made solutions, answer rapidly to consumer requirements, and actively support customers to resolve troubles. Our motor items are exported to twenty nations around the world, like the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc. Q:1.What sort of motors can you give? A:At current, we primarily generate brushless DC motors, brush DC motors, AC motors, Common Motors the energy of the motor is significantly less than 5000W, and the diameter of the motor is not much more than 200mm Q:2.Can you deliver me a value record? A:For all of our motors, they are personalized based on distinct specifications like life span, sounds,voltage,and shaft and so forth. The price tag also may differ in accordance to yearly quantity. So it really is truly difficult for us to supply a cost list. If you can share your detailed specifications and annual amount, we’ll see what offer you we can supply. Q:3.Can l get some samples? A:It relies upon. If only a couple of samples for personal use or replacement, I am scared it will be challenging for us to provide since all of our motors are custom created and no stock offered if there are no even more requirements. If just sample screening before the formal buy and our MOQ,value and other phrases are appropriate,we’d really like to supply samples. Q4:Can you provide OEM or ODM services? A:Sure,OEM and ODM are each accessible, we have the expert R&D dept which can provide professional solutions for you. Q5:Can l visit your manufacturing unit prior to we area an order? A:welcome to visit our manufacturing facility,use every single pleased if we have the possibility to know every single other more. Q:6.What is the lead time for a normal buy? A:For orders, the standard lead time is fifteen-20 days and this time can be shorter or lengthier primarily based on the different model,interval and quantity.
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What Is a Gear Motor?A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment. Inertial loadInertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer. ApplicationsThere are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant. SizeThe safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications. CostA gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications. MaintenanceGeared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
China Speed Adjustable 45mm Diameter 12V 1kg Load 0.04nm High Torque 600 Rpm Electric DC Planetary Geared Motor dc motorItem Description
Established in 1994, HangZhou BG Motor Manufacturing unit is a professional producer of brushless DC motors, brushed DC motors, planetary equipment motors, worm gear motors, Universal motors and AC motors. We have a plant region of 6000 sq. meters, several patent certificates, and we have the impartial layout and growth capabilities and robust technical pressure, with an yearly output of a lot more than 1 million units. Considering that the starting of its establishment, BG motor has concentrated on the all round answer of motors. We manufacture and design motors, offer expert custom-made providers, respond quickly to consumer requirements, and actively help consumers to remedy troubles. Our motor items are exported to 20 nations around the world, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc. Q:1.What type of motors can you supply? A:At existing, we largely produce brushless DC motors, brush DC motors, AC motors, Common Motors the power of the motor is significantly less than 5000W, and the diameter of the motor is not far more than 200mm Q:2.Can you send out me a cost list? A:For all of our motors, they are customized primarily based on distinct requirements like lifetime, noise,voltage,and shaft etc. The price also may differ according to once-a-year quantity. So it really is actually tough for us to provide a cost record. If you can share your detailed demands and yearly quantity, we will see what provide we can offer. Q:3.Can l get some samples? A:It is dependent. If only a couple of samples for individual use or substitution, I am afraid it’s going to be tough for us to supply since all of our motors are customized manufactured and no stock accessible if there are no even more needs. If just sample testing prior to the official order and our MOQ,price and other terms are appropriate,we’d love to supply samples. This autumn:Can you supply OEM or ODM services? A:Yes,OEM and ODM are both available, we have the expert R&D dept which can provide professional solutions for you. Q5:Can l pay a visit to your factory just before we area an order? A:welcome to pay a visit to our manufacturing unit,dress in every single pleased if we have the likelihood to know every other a lot more. Q:6.What’s the lead time for a standard order? A:For orders, the standard lead time is 15-20 times and this time can be shorter or more time dependent on the different model,interval and quantity.
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How to Select a Gear MotorA gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor. Angular geared motorsAngular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant. Planetary gearboxesPlanetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input. Hydraulic gear motorsHydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors. Croise motorsThere are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
China Professional GF29 N20VA DC1.54.5V PMDC brushed secondary variable speed geared motor used in Electronic locks, robots, cameras, etc with Best SalesWarranty: Other Product Overview TK-GF29-N20VA • Gear group for the senior steel teeth, the copper teeth and steel teeth. • Copper gear is made by Swiss precision hobbing. • The motor shell is made by galvanized steel sheet (SECC). • Low-noise, temperature rise low and insulation high temperature. • High-torque, long locked, motor not burned. PRODUCT SPECIFICATIONS Warranty: 3months-1year Place of Origin: ZheJiang , ChinaBrand Name:TAKCHUANModel Number:TK-GF29-N20VAUsage:Car, Electric Bicycle, FAN, Home Appliance, RC Model, Fan, car and RC Model Hair Dryer.Certification: RoHS, customizedType: Gear MotorTorque:0.05-5.0kg.cm Construction: Permanent MagnetCommutation:BrushProtect Feature: Totally EnclosedSpeed(RPM):5-1000RPMContinuous Current(A): ≤70mAEfficiency:IE 4 Speed: Low SpeedPower: customizeShape: roundVoltage:1.5-12VRotation: CCW/CW Bi-directionOption:Cooling fan, ball bearing Material of the housing:SECDStructure:Permanent magnet DC brushed secondary variable speed geared motor Recommend Products Synchronous Motor BLDC Planerary Gear Motor DC MOTOR Manufacturing Technique SIMILAR PRODUCTS Product Overview TK-GF29-N20VA• Gear group for the senior steel teeth, the copper teeth and steel teeth. • Copper gear is made by Swiss precision hobbing. • The motor shell is made by galvanized steel sheet (SECC). • Low-noise, temperature rise low and insulation high temperature. • High-torque, long locked, motor not burned. PUTTER MOTOR DC GEAR MOTOR GEAR MOTOR Production line Production workshop Testing workshop Company Profile HangZhou Songgang Technology Co., Ltd.is 1 branch of Songgang i Nternational group company,It’s headquarters is in Hongkong.It’s a company that specially produces all kinds of motor and has Factory in ZheJiang and inland China,producing different kinds of motor. As the unique professional manufacturer producing synchronous motor of metal gear, ZheJiang manufacturer serves manufacturers at home and abroad with the best service and Superior quality and performance. And provide the most suitable motor and the relevant technology, Which makes our products sold to more than 30 countries. ZheJiang manufacturer of our company have not only acquired the approval of ISO9002 International quality system certification, but also passed through the United States quality certification,CE /EMC the European Quality certification and ROHs environmental protection certification. Our company produce synchronous motor,two- way synchronous motor,hysteresis motor(HTS), Powder metallurgy gear,brushless DC motor,planetary gear motor,the push rod motor, Dc motor and Dc gear motor.Our company not only have high self- making ratio products,but also keep improving high quality production Management of equipments,which makes our company have more speedy and flexible service. In order to meet the customers’ product needs of diversified development, Our company as an agent,Also import Mabuchi motor from Japan. Our products can be delivered to customers form our warehouses, And also from HongKong,mainland China.Our company will continue to uphold the spirit of seeking for greater perfection and innovation in the future, And will be committed to create a new era of synchronous motor. Appearance & Dimensions How to Maximize Gear Motor ReliabilityA gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor. Applications of a gear motorDespite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles. TypesBefore choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application. FunctionsA gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request. ReliabilityThe reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability. CostThe cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them. China Professional ZD 1410rpm Output Speed Helical Gear Hypoid AC Geared Motor with Long Lifespan with Hot selling
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Product Variety ZD Leader has a extensive assortment of CZPT motor production traces in the industry, which includes DC Motor, AC Motor, Brushless Motor, Planetary Equipment Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and many others. By way of technological innovation and customization, we aid you create exceptional application programs and offer adaptable remedies for different industrial automation circumstances.
• Design Assortment • Drawing Request If you need to have a lot more product parameters, catalogues, CAD or 3D drawings, you should make contact with us. • On Your Need to have We can modify normal merchandise or personalize them to satisfy your distinct requirements.
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Product Parameters Solution Number Code ZDF3 Dimensions Chart—100W Motor Define Drawing Observe : It’s just the normal technical information for you reference, The specification this kind of as voltage, velocity, torque, shaft can be customized by your wants. Remember to speak to us for much more details. Thanks.
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Q: What’re your primary goods? A: We presently produce Brushed Dc Motors, Brushed Dc Equipment Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Substantial Precision Planetary Gear Box and so forth. You can verify the specifications for previously mentioned motors on our internet site and you can e mail us to suggest needed motors for every your specification also. Q: How to select a appropriate motor? Q: Do you have a customized support for your regular motors? Q: Do you have an specific design provider for motors? Q: What’s your guide time? You should get in touch with us if you have comprehensive requests, thank you !
Positive aspects of a Planetary MotorIn addition to being a single of the most successful varieties of a push, a Planetary Motor also offers a great quantity of other rewards. These attributes enable it to generate a large variety of equipment reductions, as properly as generate greater torques and torque density. Let us get a closer search at the rewards this system has to provide. To comprehend what tends to make it so interesting, we are going to check out the distinct types of planetary techniques. Solar equipmentThe photo voltaic gear on a planetary motor has two distinct rewards. It creates significantly less noise and warmth than a helical gear. Its compact footprint also minimizes sounds. It can function at higher speeds with no sacrificing performance. Nonetheless, it need to be managed with continuous treatment to function proficiently. Solar gears can be very easily damaged by drinking water and other particles. Photo voltaic gears on planetary motors may need to have to be replaced above time. Sunlight gearThe mechanical arrangement of a planetary motor contains of two factors: a ring gear and a sunlight gear. The ring equipment is set to the motor’s output shaft, while the sunlight gear rolls close to and orbits close to it. The ring gear and sun equipment are joined by a planetary provider, and the torque they generate is dispersed across their teeth. The planetary framework arrangement also reduces backlash, and is crucial to attain a swift start and cease cycle. Planetary equipmentA planetary motor equipment performs by distributing rotational force alongside a separating plate and a cylindrical shaft. A shock-absorbing device is included among the separating plate and cylindrical shaft. This frustrated portion prevents abrasion wear and foreign particles from entering the system. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to 1 another. The rotatable disc absorbs the impact. Planetary gearboxA planetary motor and gearbox are a widespread blend of electric powered and mechanical electrical power sources. They share the load of rotation amongst multiple gear enamel to enhance the torque capacity. This design and style is also a lot more rigid, with lower backlash that can be as reduced as one particular or two arc minutes. The rewards of a planetary gearmotor more than a standard electrical motor incorporate compact dimensions, large effectiveness, and much less chance of equipment failure. Planetary equipment motors are also a lot more dependable and resilient than standard electric powered motors. Planetary gear motorPlanetary gear motors lessen the rotational speed of an armature by a single or much more times. The reduction ratio is dependent on the framework of the planetary equipment system. The planetary gear system has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular sample to switch the pinion 3. When the pinion rotates to the engagement placement, it is engaged with the ring gear 4. The ring equipment then transmits the rotational torque to the armature shaft. The result is that the motor cranks up. |