Product Description
Starter Motor for Ive-Co 5 861049
Starting Motor
A starter is a device used to rotate an internal combustion engine in order to initiate the operation of the engine under its own power. The starter can be electric, pneumatic, or hydraulic. In the case of, for example, oversized engines or diesel engines in agricultural or excavation applications, the starter can also be another internal combustion engine. Internal combustion engines are feedback systems that, once started, rely on the inertia of each cycle to start the next cycle.
How A Starter Motor Works
It Can Be Explained By The Working Principle Of Its Main Component, The DC Motor. A DC Motor Is A Device That Converts Electrical Energy Into Mechanical Energy. It Is Based On The Principle That A Charged Conductor Is Subjected To Electromagnetic Force In A Magnetic Field. Because The Torque Generated By One Coil Is Too Small And The Speed Is Unstable, In Fact, There Are Many Coils Wound On The Armature Of The Motor, And The Number Of Commutation Pieces Also Increases Correspondingly With The Increase Of Coils. So As To Ensure Sufficient Torque And Stable Speed.
Notice
The Starting Time Of The Starter Motor Should Not Be Too Long Each Time, Generally Speaking, About 10 Seconds Is The Best. The Time Interval Between Starting The Motor Twice Is About 1 Minute, Preferably Greater Than 1 Minute. If It Cannot Be Started Three Times In A Row, The Engine, Battery, Circuit Lines, And Connection Points Should Be Checked At This Time.
For A Starter Motor Without An Overcurrent Protection Device, If It Cannot Be Started Three Times In A Row, The Starter Motor Must Be Stopped At This Time, Because The Starting Current Is Too Large, And The Starter Motor Will Overheat Due To Excessive Current During Long-Term Work; If You Continue To Forcibly Start The Motor, The Motor Will Most Likely Burn Out.
After Replacing The Starter Motor, You Should Pay Attention To The Contact Points Of The Positive And Negative Poles. It Is Best To Polish The Contact Points And Install Them Firmly, Otherwise, It Will Cause The Problem That The Engine Will Not Start When It Is Hot.
Product Parameters
| Product Name | Starter Motor |
| Keywords | Starting Motor |
| Brand | Neutral or Nitel |
| Voltage (V) | 24 |
| Kilowatt (Kw) | 4 |
| Teeth | 9 |
| Rotation | CW |
| Used on | for Iveco |
| Weight | Standard |
| Material | Metal |
| Certification | ISO/Ts16949 |
| Application | Iveco |
| Condition | 1 |
| Cargo 113183, 116347 | |
| CAS CST10661AS | |
| Delco 19084034 | |
| FIAT 75114529 | |
| Iveco 5 | |
| Motorherz STB3183WA | |
| WAI 19664N | |
| WPS 18030N, 19664N | |
| ZAUFER 300N11909Z |
FITS FOR
| FITS FOR | IVECO 109-14 5.5 [8060.04.689] 06.1983-12.1985 |
| IVECO 109-14 5.9 [8060.05.289] 11.1985-03.1991 | |
| IVECO 75 E 14 4.0 [8040.45.4000TCA] 01.1991- | |
| IVECO 79-13 5.5 [8060.04.060] 11.1979-12.1983 | |
| IVECO 79-14 5.5 [8060.04.660] 01.1983-11.1985 | |
| IVECO 79-14 5.9 [8060.05.280] 12.1985-03.1991 | |
| IVECO 95-14 5.5 [8060.04.669] 07.1983-10.1985 | |
| FIAT TRUCK 80 NC 1972-1980 8060.02/ | |
| FIAT TRUCK 90 F13 1978-1982 8060.04.055 |
Detailed Photos
About Us
Founded In 2571, ZheJiang CHINAMFG Electromechanical Co., Ltd. Is An Excellent Starter, Alternator, And Parts Supplier. Our High-Quality Motors Are Used In Heavy trucks, Mechanical, And Marine Engines. The Company Is Located In HangZhou ZheJiang , A National Historical And Cultural City Known As “The North Water City Of The Yangtze River”, With Convenient Transportation.
Since Its Establishment, The Company Has Formed A Perfect Product Structure, With More Than 10 Series Of Starter Motors And Alternators, And More Than 1000 Models. The Company Has Domestic Advanced Starter Motors, Alternator Production Lines, Complete Technical Equipment, And An Annual Production Capacity Of 500,000 Sets. The Main Products Are The Bosch Series, CHINAMFG Series, CHINAMFG Series, Prestolite Series, CHINAMFG Series, And So On. Our Products Are Suitable For All Kinds Of Engines And Trucks, Such As CHINAMFG Engines, CHINAMFG Engines, CHINAMFG Engines, CHINAMFG Power Engines, CHINAMFG Engines, CHINAMFG Engine, ZheJiang Diesel Engines, HangZhou Diesel Engines, Medium Heavy Automobiles, Freighter Trucks, International Truck, Etc.
The Products Have Been Exported To Russia, Spain, South Korea, Germany, The United Kingdom, The United States, Canada, Brazil, Argentina, India, Saudi Arabia, Pakistan, Kazakhstan, South Africa, Vietnam, Cambodia, And Other Countries.
FAQ
Q1:Are You A Manufacturer?
A: Yes, We Are A Starter Motor Manufacturer/Factory.
Q2: How Much Does The Sample Cost?
A: Please Contact Our Sales Staff And Tell Them The Model You Need, And They Will Check The Sample Cost For You (Some Are Free). And The Customer Pays The Delivery Cost.
Q3: How To Get A Quotation?
A: Please Suggest One Number Or Picture, Quantity, Etc., And Then Send Your Email To Us Or Talk To Our Staff Through The Trade Manager.
Q4: What Is The Minimum Order Quantity?
A: If We Have Stock, There Is No Minimum Order Quantity Limit. If Not, Please Contact Our Sales Staff, Different Items Are Different.
Q5: What About Your Service?
A: Timely. Be Careful. Before The Sale, We Will Use Our Software To Check The Correct OE Number To Avoid Errors. After Sending, We Will Track The Product For You Every Two Days Until You Get The Product.
Q6: Do You Test All Your Goods Before Delivery?
A: Yes, We Have 100% Test Before Delivery
Q7: How Do You Make Our Business Long-Term And Good Relationship?
A:1. We Keep Good Quality And Competitive Prices To Ensure Our Customers Benefit ;
2. We Respect Every Customer As Our Friend And We Sincerely Do Business And Make Friends With Them, No Matter Where They Come From.
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| After-sales Service: | Free Replacement for Quality Problems Within 1 Yea |
|---|---|
| Warranty: | 1 Year |
| Car Make: | for Iveco |
| Engine Type: | 100% OEM Replacement |
| Control System: | Electromagnetic-Operated |
| DC Form: | Common Starter Motor |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What are the main components of a DC motor, and how do they contribute to its functionality?
A DC (Direct Current) motor consists of several key components that work together to enable its functionality. Each component plays a crucial role in the operation of the motor. Here’s a detailed explanation of the main components of a DC motor and their contributions:
1. Stator:
The stator is the stationary part of the motor. It typically consists of permanent magnets or electromagnets that produce a fixed magnetic field. The stator’s magnetic field interacts with the rotor’s magnetic field to generate the required torque for motor rotation. The stator provides the foundation for the motor’s magnetic field and contributes to its overall stability and efficiency.
2. Rotor:
The rotor is the rotating part of the motor and is connected to the motor’s output shaft. It contains coils or windings that carry the armature current. The rotor’s windings interact with the stator’s magnetic field, resulting in the generation of a mechanical force that causes the rotor to rotate. The rotor’s movement is responsible for converting electrical energy into mechanical motion, enabling the motor to perform its intended function.
3. Armature:
The armature is the core of the rotor that holds the armature windings. The armature windings are typically made of copper wire and are evenly spaced around the armature. When a current passes through the armature windings, a magnetic field is created around them. This magnetic field interacts with the stator’s magnetic field, resulting in the generation of a torque that drives the rotor’s rotation. The armature is a critical component that facilitates the conversion of electrical energy into mechanical energy.
4. Commutator:
The commutator is a cylindrical ring attached to the rotor shaft. It consists of multiple segments, usually made of copper, that are insulated from each other. The commutator plays a vital role in the DC motor’s operation by providing the necessary electrical connections to the armature windings. As the rotor spins, the brushes make physical contact with different commutator segments, effectively reversing the direction of the current in the armature windings at the appropriate timing. This reversal of current flow ensures that the torque generated in the armature windings is always in the same direction, allowing for continuous rotation of the rotor.
5. Brushes:
The brushes are stationary contacts that make physical contact with the commutator segments. They are typically made of carbon or graphite and provide electrical connections to the armature windings. The brushes supply the current to the armature windings through the commutator, allowing for the creation of the magnetic field necessary for motor operation. The brushes need to maintain proper contact with the commutator to ensure efficient electrical transmission and reliable motor performance.
6. Housing or Frame:
The housing or frame of the DC motor encloses and supports all the internal components. It provides structural integrity, protects the motor from external elements, and helps dissipate heat generated during operation. The housing or frame also serves as a mounting point for the motor, allowing it to be securely installed in various applications.
By understanding the main components of a DC motor and their contributions, one can gain insights into how each part works together harmoniously to achieve the desired motor functionality.
Can DC motors be used in renewable energy systems, such as wind turbines or solar tracking systems?
Yes, DC (Direct Current) motors can be effectively used in various renewable energy systems, including wind turbines and solar tracking systems. The unique characteristics and advantages of DC motors make them well-suited for these applications. Here’s a detailed explanation of how DC motors can be utilized in renewable energy systems:
1. Wind Turbines:
DC motors can be employed in wind turbines to convert the mechanical energy of the wind into electrical energy. There are two common configurations:
a. Direct Drive Wind Turbines:
In direct drive wind turbines, the rotor of the turbine is directly connected to a DC generator. The rotor’s rotational motion is transmitted directly to the generator, which produces DC electrical power. DC motors can be used as DC generators in this configuration. The advantage of using DC motors/generators is their simplicity, reliability, and ability to operate efficiently at variable speeds, which is beneficial in varying wind conditions.
b. Hybrid Wind Turbines:
Hybrid wind turbines combine both aerodynamic and electrical conversion systems. In this configuration, DC motors can be utilized for the pitch control mechanism and yaw control system. The pitch control mechanism adjusts the angle of the turbine blades to optimize performance, while the yaw control system enables the turbine to align itself with the wind direction. DC motors provide precise control and responsiveness required for these functions.
2. Solar Tracking Systems:
DC motors are commonly employed in solar tracking systems to maximize the efficiency of solar panels by optimizing their orientation towards the sun. There are two main types of solar tracking systems:
a. Single-Axis Solar Tracking Systems:
Single-axis solar tracking systems adjust the inclination of solar panels along a single axis (typically the east-west axis) to track the movement of the sun throughout the day. DC motors can be used to drive the rotation mechanism that adjusts the panel’s tilt angle. By continuously adjusting the panel’s position to face the sun directly, the solar energy harvested can be significantly increased, resulting in higher energy output compared to fixed solar panel installations.
b. Dual-Axis Solar Tracking Systems:
Dual-axis solar tracking systems adjust the inclination of solar panels along both the east-west and north-south axes to track the sun’s movement throughout the day and throughout the year. DC motors are utilized in the rotation mechanisms for both axes. This type of solar tracking system provides the highest possible energy yield by keeping the solar panels perpendicular to the sun’s rays at all times, maximizing the exposure to sunlight.
DC motors are preferred in renewable energy systems due to their advantages, including:
- Efficiency at Variable Speeds: DC motors can operate efficiently at varying speeds, making them suitable for applications with fluctuating wind speeds or changing solar angles.
- Control and Precision: DC motors offer precise control and responsiveness, allowing for accurate tracking and adjustment in wind turbines and solar tracking systems.
- Reliability: DC motors are known for their reliability, with fewer moving parts compared to other motor types, reducing the risk of failure in remote or harsh environments.
- Compatibility with Energy Storage Systems: DC motors can easily be integrated with energy storage systems, such as batteries or supercapacitors, to store excess electrical energy generated by wind turbines or solar panels.
In conclusion, DC motors can be effectively utilized in renewable energy systems such as wind turbines and solar tracking systems. Their efficiency, control capabilities, reliability, and compatibility with energy storage systems make them a suitable choice for these applications, contributing to the advancement of sustainable energy generation.
Are there innovations or emerging technologies in the field of DC motor design?
Yes, there have been several innovations and emerging technologies in the field of DC (Direct Current) motor design. These advancements aim to improve the performance, efficiency, reliability, and overall capabilities of DC motors. Here’s a detailed explanation of some notable innovations and emerging technologies in DC motor design:
1. Brushless DC Motors:
One significant advancement in DC motor design is the development and widespread adoption of brushless DC motors (BLDC motors). Unlike traditional DC motors that use brushes for commutation, BLDC motors employ electronic commutation through the use of permanent magnets and motor controller circuits. This eliminates the need for brushes, reducing maintenance requirements and improving overall motor efficiency and lifespan. BLDC motors offer higher torque density, smoother operation, better speed control, and improved energy efficiency compared to conventional brushed DC motors.
2. High-Efficiency Materials:
The use of high-efficiency materials in DC motor design has been an area of focus for improving motor performance. Advanced magnetic materials, such as neodymium magnets, have allowed for stronger and more compact motor designs. These materials increase the motor’s power density, enabling higher torque output and improved efficiency. Additionally, advancements in materials used for motor windings and core laminations have reduced electrical losses and improved overall motor efficiency.
3. Power Electronics and Motor Controllers:
Advancements in power electronics and motor control technologies have greatly influenced DC motor design. The development of sophisticated motor controllers and efficient power electronic devices enables precise control of motor speed, torque, and direction. These technologies have resulted in more efficient and reliable motor operation, reduced energy consumption, and enhanced motor performance in various applications.
4. Integrated Motor Systems:
Integrated motor systems combine the motor, motor controller, and associated electronics into a single unit. These integrated systems offer compact designs, simplified installation, and improved overall performance. By integrating the motor and controller, issues related to compatibility and communication between separate components are minimized. Integrated motor systems are commonly used in applications such as robotics, electric vehicles, and industrial automation.
5. IoT and Connectivity:
The integration of DC motors with Internet of Things (IoT) technologies and connectivity has opened up new possibilities for monitoring, control, and optimization of motor performance. By incorporating sensors, actuators, and connectivity features, DC motors can be remotely monitored, diagnosed, and controlled. This enables predictive maintenance, energy optimization, and real-time performance adjustments, leading to improved efficiency and reliability in various applications.
6. Advanced Motor Control Algorithms:
Advanced motor control algorithms, such as sensorless control and field-oriented control (FOC), have contributed to improved performance and efficiency of DC motors. Sensorless control techniques eliminate the need for additional sensors by leveraging motor current and voltage measurements to estimate rotor position. FOC algorithms optimize motor control by aligning the magnetic field with the rotor position, resulting in improved torque and efficiency, especially at low speeds.
These innovations and emerging technologies in DC motor design have revolutionized the capabilities and performance of DC motors. Brushless DC motors, high-efficiency materials, advanced motor control techniques, integrated motor systems, IoT connectivity, and advanced control algorithms have collectively contributed to more efficient, reliable, and versatile DC motor solutions across various industries and applications.
editor by CX 2024-04-19
China wholesaler Electric Bicycle Motor Motorized Tricycles Scooter 12V DC Outboard Controller Golf Carts Hub Graders Used Fan Washing Machine Gas Scooter Drone Motors vacuum pump engine
Product Description
Electric bicycle motor motorized tricycles scooter 12v outboard controller golf carts hub graders usedfan washing machine gas scooter drone motors
Application of Electric bicycle motor
Electric bicycle motors are used in a variety of applications, including:
- Transportation: Electric bicycles are a popular mode of transportation for commuting, running errands, and getting around town. They are a clean, efficient, and affordable way to travel.
- Tourism: Electric bicycles are also popular with tourists, as they allow people to explore new places without having to worry about getting tired or sore.
- Recreation: Electric bicycles are a great way to get exercise and enjoy the outdoors. They can be used for biking on trails, roads, or even in the snow.
- Work: Electric bicycles can be used for work purposes, such as delivering food or packages. They are a great way to save time and energy while getting around.
- Disability: Electric bicycles can be a great option for people with disabilities who want to be able to get around independently. They can provide the extra power and assistance needed to make biking possible.
Electric bicycle motors are a versatile and practical technology that can be used for a variety of purposes. They are a great way to get around, get exercise, and enjoy the outdoors.
Here are some additional benefits of using electric bicycles:
- They are environmentally friendly, as they produce zero emissions.
- They are affordable to purchase and operate.
- They are easy to use and maintain.
- They are a great way to get exercise and stay healthy.
- They can help you save money on transportation costs.
- They can help you reduce your carbon footprint.
If you are looking for a clean, efficient, and affordable way to get around, an electric bicycle is a great option.
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| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Open Type |
| Number of Poles: | 6 |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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In which applications are DC motors commonly used, and what advantages do they offer?
DC (Direct Current) motors are widely used in various applications due to their versatility, controllability, and specific advantages they offer. Here’s a detailed explanation of the common applications of DC motors and the advantages they provide:
1. Robotics:
DC motors are extensively used in robotics for precise control of movement and manipulation. They provide high torque and speed control, allowing robots to perform tasks with accuracy and efficiency. DC motors enable robotic arms, grippers, and mobile robots to execute complex motions and interact with their environment effectively.
2. Industrial Automation:
In industrial automation, DC motors are employed in conveyors, actuators, and positioning systems. The ability to control the motor speed and torque makes them suitable for applications such as material handling, assembly lines, and CNC machines. DC motors offer precise control over acceleration, deceleration, and positioning, enhancing overall productivity and efficiency in manufacturing processes.
3. Electric Vehicles:
DC motors have been widely used in electric vehicles (EVs) for many years. They are commonly found in electric cars, motorcycles, and scooters. DC motors provide high torque from standstill, enabling efficient acceleration and smooth operation. They also offer regenerative braking capabilities, which help in energy recovery during deceleration, thereby increasing the vehicle’s overall efficiency.
4. Appliances:
DC motors are utilized in various household appliances, including fans, blenders, vacuum cleaners, and refrigerators. Their controllable speed and torque allow for efficient operation and improved energy consumption. In appliances where variable speed control is required, such as ceiling fans or blender settings, DC motors offer precise adjustment options to meet different user preferences.
5. Renewable Energy Systems:
DC motors play a crucial role in renewable energy systems, such as wind turbines and solar tracking systems. They convert the rotational energy from wind or sunlight into electrical energy. DC motors enable precise tracking of the sun’s movement for optimal solar energy collection and efficient conversion of wind energy into electricity.
6. Advantages of DC Motors:
DC motors offer several advantages that make them suitable for various applications:
- Precise Speed Control: DC motors provide accurate and adjustable speed control, allowing for precise regulation of motor output.
- High Starting Torque: DC motors deliver high torque at startup, making them suitable for applications requiring quick acceleration or heavy loads.
- Controllability: DC motors can be easily controlled using voltage regulation, current limiting, and feedback control techniques.
- Efficiency: DC motors have high efficiency, especially when operating at lower speeds.
- Reliability: DC motors are known for their robustness and reliability, requiring minimal maintenance.
- Compact Size: DC motors are available in various sizes and can be designed compactly, making them suitable for applications with space constraints.
These advantages make DC motors an attractive choice in various industries and applications where precise control, high starting torque, and reliability are essential.
Can you explain the concept of armature winding in a DC motor?
In a DC (Direct Current) motor, the armature winding is a crucial component that plays a significant role in the motor’s operation. It is responsible for producing the magnetic field that interacts with the stator’s magnetic field, resulting in the generation of torque and the rotation of the motor. Here’s a detailed explanation of the concept of armature winding in a DC motor:
The armature winding is a coil or set of coils made of insulated wire that is wound around the armature core, which is typically a laminated iron core. The armature winding is located on the rotor of the motor and is connected to the commutator. It carries the armature current, which is the current that flows through the winding to create the magnetic field. The armature winding is usually made of copper wire due to its excellent electrical conductivity.
When a current passes through the armature winding, it generates a magnetic field around the winding according to Ampere’s circuital law. The direction of the magnetic field is determined by the right-hand rule, where the thumb represents the direction of the current flow, and the curled fingers indicate the direction of the magnetic field.
The interaction between the magnetic field produced by the armature winding and the magnetic field produced by the stator’s permanent magnets or electromagnets creates a mechanical force, known as torque. This torque causes the rotor to rotate, converting electrical energy into mechanical motion.
The armature winding is designed in such a way that it produces a multipole magnetic field. The number of poles in the winding corresponds to the number of poles in the stator’s magnetic field. This ensures that the magnetic fields of the armature and stator are properly aligned for efficient torque generation.
The armature winding is connected to the commutator, which is a cylindrical ring with multiple segments that are insulated from each other. As the rotor spins, the brushes make physical contact with different segments of the commutator, effectively reversing the direction of the current in the armature winding. This reversal of current flow ensures that the torque generated in the armature winding is always in the same direction, enabling continuous rotation of the rotor.
The design and configuration of the armature winding, including the number of turns, wire gauge, and connection scheme, can influence the motor’s performance characteristics, such as torque, speed, and efficiency. Optimal winding design is crucial for achieving the desired motor performance in various applications.
In summary, the armature winding in a DC motor is responsible for producing the magnetic field that interacts with the stator’s magnetic field, resulting in the generation of torque and the rotation of the motor. It is a critical component that facilitates the conversion of electrical energy into mechanical motion.
Where can individuals find reliable resources for learning more about DC motors and their applications?
Individuals seeking reliable resources to learn more about DC (Direct Current) motors and their applications can explore various sources that provide comprehensive and accurate information. Here’s a detailed explanation of where individuals can find reliable resources for learning about DC motors:
1. Manufacturer Websites:
Many DC motor manufacturers have dedicated sections on their websites that provide detailed information about their products, including specifications, application notes, technical guides, and whitepapers. These resources offer valuable insights into the design, operation, and application considerations of DC motors. Examples of reputable DC motor manufacturers include Baldor, Maxon Motor, and Faulhaber.
2. Industry Associations and Organizations:
Industry associations and organizations related to electrical engineering, automation, and motor technology can be excellent sources of reliable information. Examples include the Institute of Electrical and Electronics Engineers (IEEE) and the American Society of Mechanical Engineers (ASME). These associations often provide access to technical publications, research papers, conferences, and educational resources related to DC motors and their applications.
3. Technical Books and Publications:
Technical books and publications authored by experts in the field of electrical engineering and motor technology can provide in-depth knowledge about DC motors. Books such as “Electric Motors and Drives: Fundamentals, Types, and Applications” by Austin Hughes and “Practical Electric Motor Handbook” by Irving Gottlieb are widely regarded as reliable resources for learning about DC motors and their applications.
4. Online Educational Platforms:
Online educational platforms offer a wealth of resources for learning about DC motors. Websites like Coursera, Udemy, and Khan Academy provide online courses, tutorials, and video lectures on electrical engineering, motor theory, and applications. These platforms often have courses specifically dedicated to DC motors, covering topics such as motor principles, control techniques, and practical applications.
5. Research Papers and Scientific Journals:
Research papers published in scientific journals and conference proceedings can provide detailed insights into the latest advancements and research findings related to DC motors. Platforms like IEEE Xplore, ScienceDirect, and Google Scholar can be used to search for scholarly articles on DC motors. These papers are authored by researchers and experts in the field and provide reliable and up-to-date information on various aspects of DC motor technology.
6. Online Forums and Communities:
Online forums and communities focused on electrical engineering, motor technology, and DIY projects can be valuable resources for learning about DC motors. Platforms like Reddit, Stack Exchange (Electrical Engineering section), and specialized motor forums provide opportunities to ask questions, engage in discussions, and learn from experienced individuals in the field. However, it’s important to verify information obtained from online forums as they may contain a mix of opinions and varying levels of expertise.
When accessing these resources, it’s essential to critically evaluate the information and cross-reference it with multiple sources to ensure accuracy and reliability. By utilizing a combination of manufacturer websites, industry associations, technical books, online educational platforms, research papers, and online communities, individuals can gain a comprehensive understanding of DC motors and their applications.
editor by CX 2024-02-10
China Good quality CHINAMFG DC Motors Low Energy Consumption 12V Electric DC Motor for Massager supplier
Product Description
Product Parameters
Model No.: RE-140RAV-1894
Size details:
Motor Diameter: φ20.4mm
Motor housing length: 25mm
Shaft length: customization
Specifications:
Rated voltage: DC 3V
Direction of rotation: CW/CCW
No load speed: 13500rpm
No load current: 0.27A
Rated torque: 14g.cm
Rated speed: 10740rpm
Rated current: 1.05A
Stall toque: 68g.cm
Stall current: 4.1A
All technical data can custom made for different application.
Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
Precious metal brush/ carbon brush.
Technical data.
Detailed Photos
Application
Certifications
Packaging & Shipping
Company Profile
Our Advantages
FAQ
1.What kind of motor do you supply?
Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
2.What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3.Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5.Are your motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
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| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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| Operating Speed: | Low Speed |
| Excitation Mode: | Shunt |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Structure and Working Principle: | Brush |
| Customization: |
Available
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How does the speed control of a DC motor work, and what methods are commonly employed?
The speed control of a DC (Direct Current) motor is essential for achieving precise control over its rotational speed. Various methods can be employed to regulate the speed of a DC motor, depending on the specific application requirements. Here’s a detailed explanation of how speed control of a DC motor works and the commonly employed methods:
1. Voltage Control:
One of the simplest methods to control the speed of a DC motor is by varying the applied voltage. By adjusting the voltage supplied to the motor, the electromotive force (EMF) induced in the armature windings can be controlled. According to the principle of electromagnetic induction, the speed of the motor is inversely proportional to the applied voltage. Therefore, reducing the voltage decreases the speed, while increasing the voltage increases the speed. This method is commonly used in applications where a simple and inexpensive speed control mechanism is required.
2. Armature Resistance Control:
Another method to control the speed of a DC motor is by varying the armature resistance. By inserting an external resistance in series with the armature windings, the total resistance in the circuit increases. This increase in resistance reduces the armature current, thereby reducing the motor’s speed. Conversely, reducing the resistance increases the armature current and the motor’s speed. However, this method results in significant power loss and reduced motor efficiency due to the dissipation of excess energy as heat in the external resistance.
3. Field Flux Control:
Speed control can also be achieved by controlling the magnetic field strength of the motor’s stator. By altering the field flux, the interaction between the armature current and the magnetic field changes, affecting the motor’s speed. This method can be accomplished by adjusting the field current through the field windings using a field rheostat or by employing a separate power supply for the field windings. By increasing or decreasing the field flux, the speed of the motor can be adjusted accordingly. This method offers good speed regulation and efficiency but requires additional control circuitry.
4. Pulse Width Modulation (PWM):
Pulse Width Modulation is a widely used technique for speed control in DC motors. It involves rapidly switching the applied voltage on and off at a high frequency. The duty cycle, which represents the percentage of time the voltage is on, is varied to control the effective voltage applied to the motor. By adjusting the duty cycle, the average voltage across the motor is modified, thereby controlling its speed. PWM provides precise speed control, high efficiency, and low power dissipation. It is commonly employed in applications such as robotics, industrial automation, and electric vehicles.
5. Closed-Loop Control:
In closed-loop control systems, feedback from the motor’s speed or other relevant parameters is used to regulate the speed. Sensors such as encoders or tachometers measure the motor’s actual speed, which is compared to the desired speed. The difference, known as the error signal, is fed into a control algorithm that adjusts the motor’s input voltage or other control parameters to minimize the error and maintain the desired speed. Closed-loop control provides excellent speed regulation and accuracy, making it suitable for applications that require precise speed control, such as robotics and CNC machines.
These methods of speed control provide flexibility and adaptability to various applications, allowing DC motors to be effectively utilized in a wide range of industries and systems.
How do DC motors compare to AC motors in terms of performance and efficiency?
When comparing DC (Direct Current) motors and AC (Alternating Current) motors, several factors come into play, including performance and efficiency. Here’s a detailed explanation of how DC motors and AC motors compare in terms of performance and efficiency:
1. Performance:
Speed Control: DC motors typically offer better speed control compared to AC motors. DC motors can be easily controlled by varying the voltage applied to the armature, allowing for precise and smooth speed regulation. On the other hand, AC motors rely on complex control methods such as variable frequency drives (VFDs) to achieve speed control, which can be more challenging and costly.
Starting Torque: DC motors generally provide higher starting torque compared to AC motors. The presence of a separate field winding in DC motors allows for independent control of the field current, enabling higher torque during motor startup. AC motors, especially induction motors, typically have lower starting torque, requiring additional starting mechanisms or devices.
Reversibility: DC motors offer inherent reversibility, meaning they can easily change their rotational direction by reversing the polarity of the applied voltage. AC motors, particularly induction motors, require more complex control mechanisms to achieve reversible operation.
Dynamic Response: DC motors have faster dynamic response characteristics compared to AC motors. They can quickly accelerate or decelerate, making them suitable for applications that require rapid changes in speed or precise control, such as robotics or servo systems.
2. Efficiency:
Full Load Efficiency: AC motors, especially three-phase induction motors, generally exhibit higher full load efficiencies compared to DC motors. This efficiency advantage is primarily due to the absence of commutation and the use of a rotating magnetic field in AC motors, which results in reduced energy losses and improved efficiency.
Partial Load Efficiency: DC motors can have higher efficiency at partial loads compared to AC motors. DC motors can be controlled by adjusting the armature voltage, allowing them to operate at reduced power while maintaining relatively high efficiency. AC motors, especially induction motors, may experience reduced efficiency at partial loads due to factors such as increased iron losses and reduced power factor.
Regenerative Braking: DC motors offer the advantage of regenerative braking, where the motor acts as a generator and converts kinetic energy into electrical energy during deceleration or braking. This regenerative braking capability allows for energy recovery, increasing overall system efficiency. AC motors typically require additional components or systems to achieve regenerative braking.
Power Factor: AC motors, when properly designed and operated, can have a power factor close to unity. This means that they draw relatively low reactive power from the electrical grid, resulting in improved power system efficiency. DC motors, on the other hand, may exhibit a lower power factor and require power factor correction measures if necessary.
In summary, DC motors and AC motors have their respective strengths and weaknesses in terms of performance and efficiency. DC motors excel in speed control, starting torque, reversibility, and dynamic response. AC motors, particularly three-phase induction motors, generally offer higher full load efficiency and power factor. However, DC motors can achieve higher efficiency at partial loads and have the advantage of regenerative braking. The choice between DC motors and AC motors depends on the specific application requirements, cost considerations, and the desired balance between performance and efficiency.
Are there innovations or emerging technologies in the field of DC motor design?
Yes, there have been several innovations and emerging technologies in the field of DC (Direct Current) motor design. These advancements aim to improve the performance, efficiency, reliability, and overall capabilities of DC motors. Here’s a detailed explanation of some notable innovations and emerging technologies in DC motor design:
1. Brushless DC Motors:
One significant advancement in DC motor design is the development and widespread adoption of brushless DC motors (BLDC motors). Unlike traditional DC motors that use brushes for commutation, BLDC motors employ electronic commutation through the use of permanent magnets and motor controller circuits. This eliminates the need for brushes, reducing maintenance requirements and improving overall motor efficiency and lifespan. BLDC motors offer higher torque density, smoother operation, better speed control, and improved energy efficiency compared to conventional brushed DC motors.
2. High-Efficiency Materials:
The use of high-efficiency materials in DC motor design has been an area of focus for improving motor performance. Advanced magnetic materials, such as neodymium magnets, have allowed for stronger and more compact motor designs. These materials increase the motor’s power density, enabling higher torque output and improved efficiency. Additionally, advancements in materials used for motor windings and core laminations have reduced electrical losses and improved overall motor efficiency.
3. Power Electronics and Motor Controllers:
Advancements in power electronics and motor control technologies have greatly influenced DC motor design. The development of sophisticated motor controllers and efficient power electronic devices enables precise control of motor speed, torque, and direction. These technologies have resulted in more efficient and reliable motor operation, reduced energy consumption, and enhanced motor performance in various applications.
4. Integrated Motor Systems:
Integrated motor systems combine the motor, motor controller, and associated electronics into a single unit. These integrated systems offer compact designs, simplified installation, and improved overall performance. By integrating the motor and controller, issues related to compatibility and communication between separate components are minimized. Integrated motor systems are commonly used in applications such as robotics, electric vehicles, and industrial automation.
5. IoT and Connectivity:
The integration of DC motors with Internet of Things (IoT) technologies and connectivity has opened up new possibilities for monitoring, control, and optimization of motor performance. By incorporating sensors, actuators, and connectivity features, DC motors can be remotely monitored, diagnosed, and controlled. This enables predictive maintenance, energy optimization, and real-time performance adjustments, leading to improved efficiency and reliability in various applications.
6. Advanced Motor Control Algorithms:
Advanced motor control algorithms, such as sensorless control and field-oriented control (FOC), have contributed to improved performance and efficiency of DC motors. Sensorless control techniques eliminate the need for additional sensors by leveraging motor current and voltage measurements to estimate rotor position. FOC algorithms optimize motor control by aligning the magnetic field with the rotor position, resulting in improved torque and efficiency, especially at low speeds.
These innovations and emerging technologies in DC motor design have revolutionized the capabilities and performance of DC motors. Brushless DC motors, high-efficiency materials, advanced motor control techniques, integrated motor systems, IoT connectivity, and advanced control algorithms have collectively contributed to more efficient, reliable, and versatile DC motor solutions across various industries and applications.
editor by CX 2024-01-25
China OEM CHINAMFG 12V DC Motors with DC Gearbox 38mm Diameter Metal Shaft for Electric Curtain with Great quality
Product Description
Product Parameters
Model No.:KM-38F520-155.5-1246
Size details:
Motor Diameter: φ38mm
Motor housing length :32mm
Shaft length: customization
Specifications:
| Ratio | Model No. | Voltage | No Load | On Load | |||||||||
| Operating Range |
Nominal Voltage |
Current | Speed | Current | Torque | Speed | |||||||
| V | V | A | r/min | A | kg·cm | r/min | |||||||
| 1/535 | KM-38F520-155.5-1246 | 6.0-12.0 | 12.0 | 0.041 | 13.5 | 0.245 | 10 | 11 | |||||
All technical data can custom made for different application.
Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
Precious metal brush/ carbon brush.
Technical data.
Detailed Photos
Application
Certifications
Packaging & Shipping
Company Profile
Our Advantages
FAQ
1.What kind of motor do you supply?
Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
2.What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3.Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5.Are your motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 4 |
| Customization: |
Available
|
|
|---|
In which applications are DC motors commonly used, and what advantages do they offer?
DC (Direct Current) motors are widely used in various applications due to their versatility, controllability, and specific advantages they offer. Here’s a detailed explanation of the common applications of DC motors and the advantages they provide:
1. Robotics:
DC motors are extensively used in robotics for precise control of movement and manipulation. They provide high torque and speed control, allowing robots to perform tasks with accuracy and efficiency. DC motors enable robotic arms, grippers, and mobile robots to execute complex motions and interact with their environment effectively.
2. Industrial Automation:
In industrial automation, DC motors are employed in conveyors, actuators, and positioning systems. The ability to control the motor speed and torque makes them suitable for applications such as material handling, assembly lines, and CNC machines. DC motors offer precise control over acceleration, deceleration, and positioning, enhancing overall productivity and efficiency in manufacturing processes.
3. Electric Vehicles:
DC motors have been widely used in electric vehicles (EVs) for many years. They are commonly found in electric cars, motorcycles, and scooters. DC motors provide high torque from standstill, enabling efficient acceleration and smooth operation. They also offer regenerative braking capabilities, which help in energy recovery during deceleration, thereby increasing the vehicle’s overall efficiency.
4. Appliances:
DC motors are utilized in various household appliances, including fans, blenders, vacuum cleaners, and refrigerators. Their controllable speed and torque allow for efficient operation and improved energy consumption. In appliances where variable speed control is required, such as ceiling fans or blender settings, DC motors offer precise adjustment options to meet different user preferences.
5. Renewable Energy Systems:
DC motors play a crucial role in renewable energy systems, such as wind turbines and solar tracking systems. They convert the rotational energy from wind or sunlight into electrical energy. DC motors enable precise tracking of the sun’s movement for optimal solar energy collection and efficient conversion of wind energy into electricity.
6. Advantages of DC Motors:
DC motors offer several advantages that make them suitable for various applications:
- Precise Speed Control: DC motors provide accurate and adjustable speed control, allowing for precise regulation of motor output.
- High Starting Torque: DC motors deliver high torque at startup, making them suitable for applications requiring quick acceleration or heavy loads.
- Controllability: DC motors can be easily controlled using voltage regulation, current limiting, and feedback control techniques.
- Efficiency: DC motors have high efficiency, especially when operating at lower speeds.
- Reliability: DC motors are known for their robustness and reliability, requiring minimal maintenance.
- Compact Size: DC motors are available in various sizes and can be designed compactly, making them suitable for applications with space constraints.
These advantages make DC motors an attractive choice in various industries and applications where precise control, high starting torque, and reliability are essential.
How is the efficiency of a DC motor determined, and what factors can affect it?
In a DC (Direct Current) motor, efficiency refers to the ratio of the motor’s output power (mechanical power) to its input power (electrical power). It is a measure of how effectively the motor converts electrical energy into mechanical work. The efficiency of a DC motor can be determined by considering several factors that affect its performance. Here’s a detailed explanation of how the efficiency of a DC motor is determined and the factors that can influence it:
The efficiency of a DC motor is calculated using the following formula:
Efficiency = (Output Power / Input Power) × 100%
1. Output Power: The output power of a DC motor is the mechanical power produced at the motor’s shaft. It can be calculated using the formula:
Output Power = Torque × Angular Speed
The torque is the rotational force exerted by the motor, and the angular speed is the rate at which the motor rotates. The output power represents the useful work or mechanical energy delivered by the motor.
2. Input Power: The input power of a DC motor is the electrical power supplied to the motor. It can be calculated using the formula:
Input Power = Voltage × Current
The voltage is the electrical potential difference applied to the motor, and the current is the amount of electrical current flowing through the motor. The input power represents the electrical energy consumed by the motor.
Once the output power and input power are determined, the efficiency can be calculated using the formula mentioned earlier.
Several factors can influence the efficiency of a DC motor:
1. Copper Losses:
Copper losses occur due to the resistance of the copper windings in the motor. These losses result in the conversion of electrical energy into heat. Higher resistance or increased current flow leads to greater copper losses and reduces the efficiency of the motor. Using thicker wire for the windings and minimizing resistance can help reduce copper losses.
2. Iron Losses:
Iron losses occur due to magnetic hysteresis and eddy currents in the motor’s iron core. These losses result in the conversion of electrical energy into heat. Using high-quality laminated iron cores and minimizing magnetic flux variations can help reduce iron losses and improve efficiency.
3. Friction and Windage Losses:
Friction and windage losses occur due to mechanical friction between moving parts and air resistance. These losses result in the conversion of mechanical energy into heat. Proper lubrication, efficient bearing systems, and aerodynamically optimized designs can help minimize friction and windage losses.
4. Brush and Commutator Losses:
In brushed DC motors, brush and commutator losses occur due to the friction and electrical resistance at the brush-commutator interface. These losses result in the conversion of electrical energy into heat. Using high-quality brushes and commutators, reducing brush voltage drop, and minimizing the number of commutator segments can help reduce these losses.
5. Magnetic Field Design:
The design of the magnetic field in the motor significantly affects its efficiency. Optimizing the magnetic field for the specific application, such as selecting appropriate magnet materials or designing efficient electromagnets, can improve the motor’s efficiency.
6. Motor Load:
The load on the motor, including the torque and speed requirements, can impact its efficiency. Operating the motor close to its optimal load conditions or utilizing speed control techniques, such as pulse width modulation (PWM), can help improve efficiency by reducing unnecessary power consumption.
7. Motor Size and Construction:
The size and construction of the motor can influence its efficiency. Properly sizing the motor for the intended application and optimizing the design for reduced losses, improved cooling, and efficient heat dissipation can enhance overall efficiency.
It’s important to note that the efficiency of a DC motor is typically highest at or near its rated load conditions. Deviating significantly from the rated load can result in reduced efficiency.
In summary, the efficiency of a DC motor is determined by comparing the output power to the input power. Factors such as copper losses, iron losses, friction and windage losses, brush and commutator losses, magnetic field design, motor load, and motor size and construction can all influence the efficiency of a DC motor. By considering and optimizing these factors, the overall efficiency of the motor can be improved.
What are the advantages and disadvantages of using DC motors in automotive applications?
DC (Direct Current) motors have been used in automotive applications for many years, although they have been largely replaced by other motor types such as AC (Alternating Current) motors and brushless DC motors in modern vehicles. However, there are still some advantages and disadvantages associated with using DC motors in automotive applications. Here’s a detailed explanation of the advantages and disadvantages:
Advantages of Using DC Motors in Automotive Applications:
1. Cost: DC motors tend to be less expensive compared to other motor types, such as AC motors or brushless DC motors. This cost advantage can make them an attractive option for certain automotive applications, especially in budget-conscious scenarios.
2. Simple Control: DC motors have a relatively simple control system. By adjusting the voltage applied to the motor, the speed and torque can be easily controlled. This simplicity of control can be advantageous in automotive applications where basic speed control is sufficient.
3. High Torque at Low Speeds: DC motors can provide high torque even at low speeds, making them suitable for applications that require high starting torque or precise low-speed control. This characteristic can be beneficial for automotive applications such as power windows, windshield wipers, or seat adjustments.
4. Compact Size: DC motors can be designed in compact sizes, making them suitable for automotive applications where space is limited. Their small form factor allows for easier integration into tight spaces within the vehicle.
Disadvantages of Using DC Motors in Automotive Applications:
1. Limited Efficiency: DC motors are typically less efficient compared to other motor types, such as AC motors or brushless DC motors. They can experience energy losses due to brush friction and electrical resistance, resulting in lower overall efficiency. Lower efficiency can lead to increased power consumption and reduced fuel economy in automotive applications.
2. Maintenance Requirements: DC motors that utilize brushes for commutation require regular maintenance. The brushes can wear out over time and may need to be replaced periodically, adding to the maintenance and operating costs. In contrast, brushless DC motors or AC motors do not have this maintenance requirement.
3. Limited Speed Range: DC motors have a limited speed range compared to other motor types. They may not be suitable for applications that require high-speed operation or a broad range of speed control. In automotive applications where high-speed performance is crucial, other motor types may be preferred.
4. Electromagnetic Interference (EMI): DC motors can generate electromagnetic interference, which can interfere with the operation of other electronic components in the vehicle. This interference may require additional measures, such as shielding or filtering, to mitigate its effects and ensure proper functioning of other vehicle systems.
5. Brush Wear and Noise: DC motors that use brushes can produce noise during operation, and the brushes themselves can wear out over time. This brush wear can result in increased noise levels and potentially impact the overall lifespan and performance of the motor.
While DC motors offer certain advantages in terms of cost, simplicity of control, and high torque at low speeds, they also come with disadvantages such as limited efficiency, maintenance requirements, and electromagnetic interference. These factors have led to the adoption of other motor types, such as brushless DC motors and AC motors, in many modern automotive applications. However, DC motors may still find use in specific automotive systems where their characteristics align with the requirements of the application.
editor by CX 2023-11-30
China best Best Mini High Power Electric Motors Permanent Magnet 2225 12V Coreless Deceleration Gearbox/Reduction/Gear Brush/Brushed/Brushes CZPT DC Motor with Nail Gun with Best Sales
Item Description
Mini Deft Substantial Energy Electric Motors Permanent Magnet 2225 12V Coreless Deceleration Gearbox/Reduction/Equipment Brush/Brushed/Brushes CZPT DC Motor With Nail Gun
ISO Certificate
Get in touch with Man or woman
Might Zhou
Rewards of a Planetary Motor
Besides being a single of the most productive varieties of a drive, a Planetary Motor also provides a wonderful quantity of other rewards. These features empower it to generate a vast selection of gear reductions, as well as generate increased torques and torque density. Let’s take a nearer appear at the positive aspects this mechanism has to provide. To realize what tends to make it so appealing, we’ll investigate the distinct sorts of planetary systems.
Photo voltaic equipment
The solar gear on a planetary motor has two distinct positive aspects. It creates much less sound and heat than a helical gear. Its compact footprint also minimizes sounds. It can operate at high speeds with no sacrificing efficiency. Nonetheless, it need to be taken care of with continual treatment to work proficiently. Solar gears can be very easily ruined by water and other particles. Solar gears on planetary motors might need to be replaced more than time.
A planetary gearbox is composed of a sun gear and two or a lot more planetary ring and spur gears. The sunshine equipment is the main gear and is pushed by the enter shaft. The other two gears mesh with the solar equipment and have interaction the stationary ring equipment. The a few gears are held collectively by a provider, which sets the spacing. The output shaft then turns the planetary gears. This produces an output shaft that rotates.
An additional benefit of planetary gears is that they can transfer increased torques while getting compact. These benefits have led to the creation of solar gears. They can lessen the quantity of energy eaten and create a lot more energy. They also offer a longer service existence. They are an exceptional option for solar-run cars. But they should be mounted by a qualified solar power business. And there are other positive aspects as properly. When you put in a solar equipment on a planetary motor, the vitality made by the sun will be transformed to helpful power.
A solar gear on a planetary motor employs a solar gear to transmit torque from the sunshine to the earth. This method works on the theory that the sunlight equipment rotates at the very same charge as the world gears. The solar equipment has a common design modulus of -Ns/Np. Consequently, a 24-tooth sun gear equals a 3-1/2 earth gear ratio. When you take into account the performance of solar gears on planetary motors, you will be able to establish whether the photo voltaic gears are a lot more efficient.
Sunlight equipment
The mechanical arrangement of a planetary motor contains of two components: a ring gear and a solar gear. The ring gear is fastened to the motor’s output shaft, whilst the solar gear rolls all around and orbits close to it. The ring equipment and sunlight equipment are linked by a planetary provider, and the torque they create is dispersed throughout their enamel. The planetary framework arrangement also lowers backlash, and is vital to accomplish a rapid begin and end cycle.
When the two planetary gears rotate independently, the sunshine gear will rotate counterclockwise and the ring-gear will flip in the same route. The ring-gear assembly is mounted in a provider. The carrier gear and solar equipment are linked to every single other by a shaft. The planetary gears and sunlight equipment rotate all around every single other on the ring-gear provider to reduce the pace of the output shaft. The planetary equipment technique can be multiplied or staged to acquire a larger reduction ratio.
A planetary equipment motor mimics the planetary rotation system. The input shaft turns a central gear, acknowledged as the solar equipment, even though the planetary gears rotate about a stationary sun equipment. The motor’s compact design and style makes it possible for it to be effortlessly mounted to a automobile, and its low weight can make it best for modest cars. In addition to currently being highly efficient, a planetary equipment motor also delivers several other benefits.
A planetary gearbox makes use of a sunshine equipment to offer torque to the other gears. The world pinions mesh with an inner tooth ring equipment to generate rotation. The provider also functions as a hub among the enter gear and output shaft. The output shaft combines these two elements, giving a greater torque. There are three sorts of planetary gearboxes: the sunlight gear and a wheel travel planetary gearbox.
Planetary equipment
A planetary motor equipment operates by distributing rotational power along a separating plate and a cylindrical shaft. A shock-absorbing gadget is provided in between the separating plate and cylindrical shaft. This frustrated portion stops abrasion dress in and foreign particles from getting into the unit. The separating plate and shaft are positioned coaxially. In this arrangement, the enter shaft and output shaft are rotated relative to one one more. The rotatable disc absorbs the impact.
Yet another benefit of a planetary motor equipment is its effectiveness. Planetary motor gears are very productive at transferring electrical power, with 97% of the enter strength becoming transferred to the output. They can also have large equipment ratios, and supply low noise and backlash. This style also allows the planetary gearbox to operate with electric powered motors. In addition, planetary gears also have a long services existence. The performance of planetary gears is owing in element to the massive number of teeth.
Other rewards of a planetary motor gear incorporate the relieve of modifying ratios, as nicely as the reduced basic safety inventory. As opposed to other gears, planetary gears don’t require specific tools for shifting ratios. They are employed in several industries, and share components throughout several dimensions. This indicates that they are value-successful to generate and demand considerably less protection inventory. They can endure high shock and put on, and are also compact. If you’re looking for a planetary motor equipment, you’ve come to the correct spot.
The axial end floor of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles might enter the planetary gear gadget. These particles can hurt the gears or even trigger sound. As a outcome, you should examine planetary gears for damage and put on. If you are hunting for a equipment, make sure it has been completely examined and mounted by a skilled.
Planetary gearbox
A planetary motor and gearbox are a widespread combination of electric and mechanical power resources. They share the load of rotation amongst multiple gear enamel to boost the torque capacity. This layout is also a lot more rigid, with low backlash that can be as low as one or two arc minutes. The benefits of a planetary gearmotor in excess of a traditional electrical motor contain compact dimension, substantial effectiveness, and considerably less danger of equipment failure. Planetary equipment motors are also more reputable and durable than typical electrical motors.
A planetary gearbox is made for a one stage of reduction, or a several-stage unit can be created with many personal cartridges. Equipment ratios may also be selected according to person desire, either to experience mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different choices offered. These include higher-efficiency planetary gearboxes that accomplish a ninety eight% efficiency at one reduction. In addition, they are noiseless, and reduce heat decline.
A planetary gearbox may possibly be utilised to improve torque in a robotic or other automatic system. There are different kinds of planetary equipment sets offered, including gearboxes with sliding or rolling sections. When picking a planetary gearset, contemplate the surroundings and other variables this sort of as backlash, torque, and ratio. There are several rewards to a planetary gearbox and the positive aspects and negatives related with it.
Planetary gearboxes are equivalent to these in a solar method. They feature a central solar gear in the middle, two or much more outer gears, and a ring equipment at the output. The planetary gears rotate in a ring-like framework close to a stationary sunshine equipment. When the gears are engaged, they are connected by a provider that is set to the machine’s shaft.
Planetary gear motor
Planetary equipment motors minimize the rotational pace of an armature by one or far more times. The reduction ratio is dependent on the construction of the planetary equipment gadget. The planetary equipment gadget has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a round pattern to flip the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring equipment 4. The ring equipment then transmits the rotational torque to the armature shaft. The consequence is that the motor cranks up.
Planetary equipment motors are cylindrical in condition and are obtainable in various power amounts. They are typically created of metal or brass and have a number of gears that share the load. These motors can take care of massive energy transfers. The planetary gear generate, on the other hand, demands a lot more parts, this sort of as a sun’s gear and several planetary gears. Consequently, it might not be ideal for all kinds of purposes. Therefore, the planetary equipment push is usually employed for more sophisticated equipment.
Brush dusts from the electrical motor might enter the planetary equipment device and lead to it to malfunction. In addition, abrasion wear on the separating plate can impact the gear engagement of the planetary equipment gadget. If this takes place, the gears will not engage effectively and may make sound. In purchase to avert such a predicament from happening, it is critical to regularly inspect planetary equipment motors and their abrasion-resistant separating plates.
Planetary gear motors appear in a lot of distinct electrical power stages and measurements. These motors are usually cylindrical in condition and are made of steel, brass, plastic, or a mixture of both supplies. A planetary equipment motor can be utilised in applications the place place is an concern. This motor also enables for reduced gearings in modest areas. The planetary gearing permits for big quantities of electricity transfer. The output shaft measurement is dependent on the equipment ratio and the motor pace.
China wholesaler 12V Low Rpm DC Small Gear Reduction Electric Motors 20rpm wholesaler
Item Description
12v lower rpm dc small equipment reduction electric motors 20rpm
one. Features of RG50M555122250
Voltage: 12V
Recent: 100mA
Pace: 2-280rpm
Torque: five-150kgf.cm
Normal programs: Central air-conditioning walve, grill, oven, CZPT pumps, ATM lender automated method, robot, healthcare products, workplace equipment
2. Specs of RG50M555122250
Note: It truly is the normal specificaitoin for reference only, We can decide on DC motor with different voltage speed to meet your torque and pace need.
Company Profile
1. About us
Organization Variety: Producer, Trading Organization Verified
Location: ZHangZhoug, China (Mainland) Verified
Principal Merchandise: 1) DC Brush motor: six-130mm diameter, .01-1000W output energy
2) DC Spur Gear Motor: twelve-110mm diameter, .1-300W output energy
3) DC Planeary Gear Motor: 10-82mm diameter, .1-100W output power
4) Brushless DC Motor: 28-110mm, 5-1500W output power
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and guide screw
6) Servo Motor: 42mm to 130mm diameter, fifty-4000w
7) AC Gear Motor: forty nine to 100mm diameter, 6-a hundred and forty output power
Whole Personnel: 51 – one hundred Individuals
Overall Once-a-year Income: $5 Million – $ten Million
12 months Proven: 2014 Confirmed
Best 3 Marketplaces: Western Europe 20.00% North The us 15.00% Domestic Market place twelve.00%
Product Certifications : CE, RoSH, RoSH CE
Trademarks : NBLEISON
2. Production
one)Manufacturing line
two) Merchandise factors
Packing&Shipping
Certifications
Buyer Visits
FAQ
Q: What is actually your primary products?
A:We currently create Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors and Ac Motors and many others. You can examine the specs for earlier mentioned motors on our web site and you can e mail us to recommend essential motors per your specification as well.
Q:How to pick a suitable motor?
A:If you have motor photographs or drawings to present us, or you have thorough specs like voltage, speed, torque, motor size, functioning method of the motor, essential daily life time and sound stage and so on, you should do not wait to allow us know, then we can recommend suited motor for every your ask for appropriately.
Q: Do you have custom-made provider for your regular motors?
A:Sure, we can customize for every your ask for for the voltage, pace, torque and shaft size/form. If you need extra wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: you have personal style service for motors?
A:Of course, we would like to style motors independently for our buyers, but it could need some CZPT charge and design and style charge.
Q:Can I have samples for testing 1st?
A:Sure, undoubtedly you can. Right after verified the essential motor specs, we will quote and provide a proforma bill for samples, when we get the payment, we will get a Move from our account department to continue samples accordingly.
Q:How do you make positive motor quality?
A:We have our very own inspection methods: for incoming materials, we have signed sample and drawing to make positive certified incoming supplies for generation procedure, we have tour inspection in the process and ultimate inspection to make confident experienced items just before shipping and delivery.
Q:What’s your direct time?
A:Normally talking, our regular common product will need to have twenty five-30days, a bit for a longer time for personalized items. But we are very flexible on the lead time, it will is dependent on the distinct orders
Q:What is your payment time period?
A:For all our new customers, we will require forty% deposite, 60% paid prior to shipment.
Q:When will you reply following acquired my inquiries?
A:We will response inside of 24 hrs after get your inquires.
Q:How can I CZPT you to make positive my cash is secure?
A:We are certified by the third social gathering SGS and we have exported to more than eighty five nations around the world up to June.2017. You can verify our reputation with our present clients in your region (if our clients do not head), or you can order via alibaba to get trade assurance from alibaba to make sure your money is secure.
Q:What is the minimum get amount?
A:Our minimum buy quantity relies upon on diverse motor versions, please e-mail us to check. Also, we typically do not acknowledge personalized use motor orders.
Q:What is actually your shipping and delivery approach for motors?
A:For samples and deals considerably less than 100kg, we usually recommend convey shipping For heavy deals, we typically propose air shipping and delivery or sea shipping. But it all relies upon on our customers’ needs.
Q:What certifications do you have?
A:We at the moment have CE and ROSH certifications.
Q:Can you deliver me your price tag record?
A:Considering that we have hundreds of distinct items, and value differs for every different specifications, we are not CZPT to supply a price listing. But we can quote inside of 24 several hours as soon as got your inquirues to make positive you can get the price tag in time.
Q:Can I pay a visit to your firm?
A:Of course, welcome to visit our company, but you should enable us know at minimum 2 months in CZPT to aid us make certain no other conferences during the day you go to us. Thanks!
How to Assemble a Planetary Motor
A Planetary Motor makes use of multiple planetary surfaces to generate torque and rotational pace. The planetary system makes it possible for for a extensive selection of equipment reductions. Planetary techniques are particularly powerful in applications the place increased torques and torque density are necessary. As such, they are a well-known decision for electrical automobiles and other apps the place substantial-speed mobility is necessary. Even so, there are a lot of rewards related with utilizing a planetary motor. Study on to understand far more about these motors.
VPLite
If you might be searching to replace the original VP, the VPLite has a equivalent output shaft as the original. This implies that you can mix and match your unique equipment sets, including the enter and output shafts. You can even blend metal inputs with plastic outputs. Furthermore, if you make a decision to exchange the gearbox, you can easily disassemble the entire device and substitute it with a new 1 without shedding any output torque.
In comparison to a planetary motor, a spur equipment motor uses much less gears and is consequently less expensive to create. Nevertheless, the latter is not ideal for substantial-torque apps. The torque created by a planetary gearmotor is evenly dispersed, which helps make it perfect for applications that require larger torque. Even so, you might have to compromise on the torque output if you’re searching for a lightweight alternative.
The VersaPlanetary Lite gearbox replaces the aluminum ring equipment with a thirty% glass-crammed nylon gear. This gearbox is offered in two sizes, which means you can blend and match areas to get a better gear ratio. The VPLite gearbox also has a woman 5mm hex output shaft. You can combine and match various gearboxes and planetary gearboxes for greatest effectiveness.
VersaPlanetary
The VersaPlanetary is a extremely versatile planetary motor that can be mounted in a variety of methods. Its unique design involves a removable shaft coupler system that helps make it easy to swap out the motor with another. This planetary motor mounts in any place the place a CIM motor mounts. Here’s how to assemble the motor. Initial, remove the hex output shaft from the VersaPlanetary output phase. Its single ring clip retains it in spot. You can use a drill press to drill a gap into the output shaft.
Soon after mounting the gearbox, you can then mount the motor. The mounting components provided with the VersaPlanetary Planetary Motor comes with four ten-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-suitable motor. As soon as assembled, the VersaPlanetary gearbox has seventy two distinct equipment ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. Nevertheless, it does require further components. You can buy a gearbox with no the motor but you’ll need to have a pinion. The pinion attaches to the shaft of the motor. The gearbox is very durable and sturdy, so you is not going to have to fret about it breaking or sporting out.
Self-centering planetary gears
A planetary motor is a basic mechanical system that rotates around a axis, with the planets transferring all around the shaft in a radial direction. The planets are positioned so that they mesh with equally the solar gear and the output gears. The carrier forty eight is flexibly related to the generate shaft and can transfer based on the forces exerted by the planet gears. In this way, the planets can often be in the optimum mesh with the output gears and sun equipment.
The initial action in establishing a planetary gear motor is to recognize the number of teeth in every earth. The variety of tooth should be an integer. The tooth diameters of the planets must mesh with every other and the ring. Generally, the enamel of one planet must mesh with every other, but the spacing among them need to be equal or higher than the other. This can be achieved by taking into consideration the tooth count of each and every planet, as well as the spacing between planets.
A second phase is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears need to be aligned with both input and output gears to supply optimum torque. For this to be achievable, the planet gears need to be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the enter equipment.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive large hundreds and has a ratio of 104:1. The shaft velocity is 116rpm when it is unloaded. A planetary gearbox has a reduced backlash and is usually used in apps that want large torque. Planetary Motor encoders can assist you preserve monitor of your robot’s placement or velocity.
They are also able to control motor place and speed with precision. Most of them attribute large resolution. A .eighteen-degree resolution encoder will give you a minimal of 2000 transitions for every rotation in between outputs A and B. The encoder is built to industrial standards and has a strong gearbox to stay away from hurt. The encoder’s robust layout means it will not stall when the motor reaches its maximum speed.
There are numerous advantages to a planetary motor encoder. A high-top quality one will not drop its placement or pace even if it truly is topic to shocks. A great quality planetary motor will also final a long time. Planetary motors are great for resale or for your possess venture. If you are considering acquiring a planetary motor, think about this data. It will aid you determine if a certain design is proper for your wants.
Value
There are many rewards of planetary motors. One of the greatest is their value, but they can also be used in a lot of various purposes. They can be blended with a selection of gearboxes, and are ideal for a variety of kinds of robots, laboratory automation, and creation purposes. Planetary gearboxes are available in numerous various materials, and plastic planetary gearboxes are an affordable substitute. Plastic gearboxes minimize noise at greater speeds, and steel input stage gears are accessible for substantial torques. A modified lubrication method can aid with challenging running situations.
In addition to becoming a lot more sturdy, planetary motors are a lot a lot more efficient. They use less gears, which lowers the all round expense of production. Dependent on the software, a planetary motor can be utilized to go a weighty object, but is typically much less high-priced than its counterpart. It is a much better choice for circumstances where the load is comparatively minimal and the motor is not utilized regularly. If you want a very high torque output, a planetary motor may be the better selection.
Planetary gear models are a great decision for apps requiring high precision, high dynamics, and substantial torque density. They can be made and developed making use of TwinCAT and TC Motion Designer, and are delivered as comprehensive motor and equipment unit assemblies. In a couple of easy steps, you can estimate the torque essential and assess the charges of distinct planetary equipment models. You can then select the ideal model for your application. And since planetary equipment units are so productive, they are a fantastic selection for higher-end industrial applications.
Purposes
There are numerous diverse apps of the planetary motor. 1 this kind of application is in motion manage. Planetary gearboxes have several benefits, like substantial torque, minimal backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of programs, from rack and pinion drives to delta robotics. In many circumstances, they are much less pricey to manufacture and use than other kinds of motors.
Yet another software for planetary gear units is in rotary tables. These equipment call for high precision and lower backlash for their precise positioning. Planetary gears are also needed for sound reduction, which is a typical function in rotary tables. Large precision planetary gears can make the top adjustment of OP tables a breeze. And because they are very resilient and demand lower sound, they are a excellent choice for this application. In this case, the planetary gear is matched with an AM8000 collection servomotor, which gives a wide range of options.
The planetary gear transmission is also widely employed in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is able of larger torque to fat ratios. Other positive aspects consist of its compact design and style and decreased sounds. A key problem in the improvement of this type of transmission is to lessen vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this sort of travel method may be way too loud for comfort.