Tag Archives: motor ac gearbox

China Professional 3-Phase Speed Reducer AC Gear Motor Price Gearbox Motor with Brake with high quality

Product Description

Model selection

1.Installation method: Horizontal ( foot) installation, Vertical ( flange) installation

2.Requirement for the output shaft of motor: 18,22,28,32,40,50mm

3.Power requirement: 100W, 200W….3700W

4.Speed of the motor you need

5.Ratio: Motor input speed/output speed. Or advise your required output speed. We have 3,5,10…1800

6.Voltage: Three phase 220V/380V 50/60Hz; Single phase 110, 220V 50/60Hz

7.Additional parts:DC 90V brake unit; Hand release brake unit; DC 24V brake unit, 110V forced draft fan; 220V forced draft fan.

8.Position of terminal box: view from output shaft

9.Wire inlet direction

Features of AC Gear motor

1.Small size, light weight, knot no noise, compact, maintenance-free

2.High tightness. Geared motor output section has the configuration of seals and O-ring to avoid grease refluxing and damage of insulation aging .

3.High efficiency. The gear motor products using the new silicon steel stamping die design, high precision core, strong magnetic properties, geared motor cooling structure using the new shape .

4.Optimal design, the ST ( speed – torque ) features optimized so that gear motors can work for a variety of operating environments.

5.Customized, our company has developed its own design team, geared motors can be customized according to the customer ‘s specific needs specifications.

Application:

Various industrial production lines, coveyor machinery, food machinery, medical machinery, printing machinery, office facility, instrument, automatic mahjong machine

1/8hp-100w			1/4hp-200w			1/2hp-400w			1hp-750w			2hp-1.5kw			3hp-2.2kw			5hp-3.7kw
Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds	Type	Indicated Odds	Actual odds
18	5	4.58	18	5	6.82	22	5	5.218	28	5	5.745	32	5	5.01	32	5	5.01	40	5	5.1
	10	10		10	10.3		10	9.97		10	11.157		10	10.08	32	10	10.08		10	9.87
	15	15.1		15	16.67		15	13.73		15	16.157		15	16.2	40	15	17.03		15	17.03
	20	19.9		20	21		20	20.01		20	19.942		20	19.6		20	21.33		20	21.33
	25	24.44		25	28.3		25	25.04		25	24.704		25	25.07		25	24.19	50	25	24.88
	30	30.8	22	15	15.46	28	15	14.75	32	30	31.09	40	30	30.44		30	30.44		30	29.85
	40	41.25		20	20.34		20	21.16		35	35.82		40	42.79		40	37.52		35	36.05
	50	48.19		25	25.09		25	26.11		40	41.28		50	52.52		50	52.52		40	40.67
22	60			30	28.18		30	29.33		50	51.06		60	58.54		60	58.54		45	46.33
	70			35	36.66		40	41.11		60	57.6		70	72.16	50	70	68.63		50	49.63
	95			40	42.72		55	46.3		70	70.9		80	81.06		80	82.95		60	59.56
	105			50	50.23		50	50.35		80	78		90	91.93		90	90.67		70	69.69
	120			65	66.12		55	56.28		90	92.57		105	104.83		100	99.55		80	81.89
	130			75	73.2		65	63.38		100	101.23	50	110	109.93		110	109.93
	170			80	81.55		75	72.27		110	112.01		120	121.31		120	121.31
	200			90	91.57		80	80.77		125	124.49		125	125.18		140	137.24
			18	100	100.38		90	89.2		130	128.68		140	137.24		160	155.91
				110	112.16		100	100.2		140	139.85		155	155.91		180	1766.38
				125	125.99					150	147.73		180	176.38
				140	141.9					160	159.46
				165	164.05	32	100	101.1		180	180.86
				185	184.77		110	108.44	40	125	125.23
							120	119.98		135	133.76
							130	131.21		150	150.46
							145	145.69		160	160.7
							150	149.98		180	179.97
							160	161.2		200	216.22
							180	181.48
							200	201.5

Detailed Photos

Our Advantages

We have more than 30years on all kinds of ac motors and gearmotor ,worm reducers producing ,nice price
What we do:
1.Stamping of lamination
2.Rotor die-casting
3.Winding and inserting – both manual and semi-automatically
4.Vacuum varnishing
5.Machining shaft, housing, end shields, etc…
6.Rotor balancing
7.Painting – both wet paint and powder coating
8.assembly
9.Packing
10.Inspecting spare parts every processing
11.100% test after each process and final test before packing.,

FAQ

Q: Do you offer OEM service?
A: Yes
Q: What is your payment term?
A: 30% T/T in advance, 70% balance when receiving B/L copy. Or irrevocable L/C.
Q: What is your lead time?
A: About 30 days after receiving deposit or original L/C.
Q: What certifiicates do you have?
A: We have CE, ISO. And we can apply for specific certificate for different country such as SONCAP for Nigeria, COI for Iran, SASO for Saudi Arabia, etc

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Helical
Gear Shape:	Helical
Step:	Three-Step

Samples:	US$ 224/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

Are there specific considerations for selecting the right gear motor for a particular application?

When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:

1. Torque Requirement:

The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.

2. Speed Requirement:

Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.

3. Duty Cycle:

Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.

4. Environmental Factors:

Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.

5. Efficiency and Power Requirements:

Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.

6. Physical Constraints:

Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.

7. Noise and Vibration:

Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.

By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.

China Professional 3-Phase Speed Reducer AC Gear Motor Price Gearbox Motor with Brake with high quality
editor by CX 2024-04-25

China Hot selling 90 Watt 220V High Power AC Geared Motor with 90mm Gearbox vacuum pump oil near me

Product Description

Product Description
90 watt 220v high power ac geared motor with 90mm gearbox Specifications:

Note : It’s just the typical technical data for you reference, The specification such as voltage, speed, torque, shaft can customized.

More Details:

Rated Voltage: 110V/220V

No Load Speed: 10-600RPM

Load Torque: 10-200kgf.cm

Reduction Ratio: 3:1-150:1

Output Power: 60W

Motor Diameter: 90mm

Gearbox Diameter: 90*90mm

Motor Length: 126mm

Gearbox Length: 65mm

Shaft Type: 15h7

Related Products

Company Profile
HangZhou CHINAMFG Motor Co. Ltd is a manufacturer and exporter of various of motors with over 10 years experience.
Our product ranges include:
1) DC Brush motor: 6-130mm diameter, 0.01-1000W output power
2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power
3) DC Planeary Gear Motor: 10-82mm diameter, 0.1-100W output power
4) Brushless DC Motor: 28-110mm, 5-1500W output power
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
6) Servo Motor: 42mm to 130mm diameter, 50-4000w
7) AC Gear Motor: 49 to 100mm diameter, 6-140 output power

Production Equipment

Certifications

Customer Visit and Fair

FAQ

Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q:Do you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some mould charge and design charge.

Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.

Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.

Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders

Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.

Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.

Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.

Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders.

Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.

Q:What certifications do you have?
A:We currently have CE and ROSH certifications.

Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not able to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.

Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us.

Thanks!

Contact Us

HangZhou CHINAMFG Motor Co.,Ltd
Contact Person: Celia Chen

Any email or trademanager inquires will be replied within 24 hours.

Normal samples can be offer very quickly(within 10 days)

Customized service for kind of motor accoring to your requirement

Professional Tchnical support and After-sale service

Sourcing motor parts like gears, encoders, cables, connectors and so on

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Universal, Industrial, Household Appliances, Power Tools, Industrial, Universal, Motorized Plastic Model
Operating Speed:	Low Speed
Function:	Driving
Casing Protection:	Closed Type
Structure and Working Principle:	Brush
Certification:	ISO9001, CCC, Ce, RoHS

Samples:	US$ 75/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Hot selling 90 Watt 220V High Power AC Geared Motor with 90mm Gearbox vacuum pump oil near me
editor by CX 2024-04-15

China wholesaler Input Extension Shaft Speed Reduction DC Electric Motor in Mechanica Gearbox vacuum pump ac system

Product Description

Characteristics:
(1)Large output torque
(2) Safe, reliable, economical and durable
(3) Stable transmission, quiet operation
(4) High heat-radiating efficiency, high carrying ability
(5) Combination of 2 single-step worm gear speed reducers, meeting the requirements of super speed ratio
(6) Mechanical gearboxes are widely used in the sectors,like foodstuff, ceramics, and chemical manufacturing, as well as packing, printing, dyeing and plastics
Technical data:
(1) Motor input power:0.06kw-15kw
(2) Output torque:4-2320N.M
(3) Speed ratio of worm gear peed reducer: 5/10/15/20/25/30/40/50/60/80/100
(4) With IEC motor input flange: 56B14/71B14/80B5/90B5…
Materials:
(1)   NMRV571-NMRV090: Aluminium alloy housing
(2)   NMRV110-150: Cast iron housing
(3)   Bearing: CHINAMFG bearing & Homemade bearing
(4)   Lubricant: Synthetic & Mineral
(5) The material of the worm mandrel is HT250, and the worm ring gear is ZQSn10-1.
(6) With high quality homemade bearings, assembled CHINAMFG oil seals & filled with high quality lubricant.
Operation&mantenance
(1)When worm speed reducer starts to work up to200-400 hours, its lubricant should be replaced.
(2)The gearbox need to replace the oil after 4000 hours.
(3)Worm reduction gearbox is fully filled with lubricant oil after finshed assembly.
(4)Lubricanting oil should be kept enough in the casing and checked at a fixed time.
Color:
(1)   Blue / Light blue
(2)   Silvery White
Quality control
(1) Quality guarantee: 1 year
(2) Certificate of quality: ISO9001:2000
(3) Every product must be tested before sending

Motor power	Model	speed ratio	output speed	output toruqe
0.06kw 1400rpm	NMRV030	5	280rpm	2.0N.M
	NMRV030	7.5	186rpm	2.6N.M
	NMRV030	10	140rpm	3.3N.M
	NMRV030	15	94rpm	4.7N.M
	NMRV030	20	70rpm	5.9N.M
	NMRV030	25	56rpm	6.8N.M
	NMRV030	30	47rpm	7.9N.M
	NMRV030	40	35rpm	9.7N.M
	NMRV030	50	28rpm	11.0N.M
	NMRV030	60	24rpm	12.0N.M
	NMRV030	80	18rpm	14.0N.M
0.09kw 1400rpm	NMRV030	5	280rpm	2.7N.M
	NMRV030	7.5	186rpm	3.9N.M
	NMRV030	10	140rpm	5.0N.M
	NMRV030	15	94rpm	7.0N.M
	NMRV030	20	70rpm	8.8N.M
	NMRV030	25	56rpm	10.0N.M
	NMRV030	30	47rpm	12.0N.M
	NMRV030	40	35rpm	14.0N.M
	NMRV030	50	28rpm	17.0N.M
	NMRV030	60	24rpm	18.0N.M
0.12kw 1400rpm	NMRV030	5	280rpm	3.6N.M
	NMRV030	7.5	186rpm	5.2N.M
	NMRV030	10	140rpm	6.6N.M
	NMRV030	15	94rpm	9.3N.M
	NMRV030	20	70rpm	12.0N.M
	NMRV030	25	56rpm	14.0N.M
	NMRV030	30	47rpm	16.0N.M
	NMRV030	40	35rpm	19.0N.M
	NMRV030	50	28rpm	22.0N.M
0.18kw 1400rpm	NMRV030	5	280rpm	5.3N.M
	NMRV030	7.5	186rpm	7.7N.M
	NMRV030	10	140rpm	10.0N.M
	NMRV030	15	94rpm	14.0N.M
	NMRV030	20	70rpm	18.0N.M
	NMRV030	25	56rpm	20.0N.M
	NMRV030	30	47rpm	24.0N.M

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Reducer
Operating Speed:	High Speed
Excitation Mode:	Excited
Function:	Control
Casing Protection:	Open Type
Number of Poles:	6

Customization:	Available \|

dc motor

What are the key differences between brushed and brushless DC motors?

Brushed and brushless DC motors are two distinct types of motors that differ in their construction, operation, and performance characteristics. Here’s a detailed explanation of the key differences between brushed and brushless DC motors:

1. Construction:

Brushed DC Motors: Brushed DC motors have a relatively simple construction. They consist of a rotor with armature windings and a commutator, and a stator with permanent magnets or electromagnets. The commutator and brushes make physical contact to provide electrical connections to the armature windings.

Brushless DC Motors: Brushless DC motors have a more complex construction. They typically consist of a stationary stator with permanent magnets or electromagnets and a rotor with multiple coils or windings. The rotor does not have a commutator or brushes.

2. Commutation:

Brushed DC Motors: In brushed DC motors, the commutator and brushes are responsible for the commutation process. The brushes make contact with different segments of the commutator, reversing the direction of the current through the armature windings as the rotor rotates. This switching of the current direction generates the necessary torque for motor rotation.

Brushless DC Motors: Brushless DC motors use electronic commutation instead of mechanical commutation. The commutation process is managed by an external electronic controller or driver. The controller determines the timing and sequence of energizing the stator windings based on the rotor position, allowing for precise control of motor operation.

3. Efficiency:

Brushed DC Motors: Brushed DC motors tend to have lower efficiency compared to brushless DC motors. This is primarily due to the energy losses associated with the brushes and commutation process. The friction and wear between the brushes and commutator result in additional power dissipation and reduce overall motor efficiency.

Brushless DC Motors: Brushless DC motors are known for their higher efficiency. Since they eliminate the use of brushes and commutators, there are fewer energy losses and lower frictional losses. The electronic commutation system allows for precise control of the motor’s operation, maximizing efficiency and reducing power consumption.

4. Maintenance:

Brushed DC Motors: Brushed DC motors require regular maintenance due to the wear and tear of the brushes and commutator. The brushes need periodic replacement, and the commutator requires cleaning to maintain proper electrical contact. The maintenance requirements contribute to additional costs and downtime for brushed DC motors.

Brushless DC Motors: Brushless DC motors have a relatively maintenance-free operation. As they do not have brushes or commutators, there is no need for brush replacement or commutator cleaning. This results in reduced maintenance costs and increased reliability of brushless DC motors.

5. Speed Control:

Brushed DC Motors: Brushed DC motors offer simpler speed control options. The speed can be controlled by adjusting the applied voltage or by varying the resistance in the armature circuit. This allows for relatively straightforward speed regulation.

Brushless DC Motors: Brushless DC motors provide more advanced and precise speed control capabilities. The speed can be controlled through the electronic commutation system by adjusting the timing and sequence of the stator windings’ energization. This allows for precise control of the motor’s speed and acceleration.

These key differences between brushed and brushless DC motors make each type suitable for different applications depending on factors such as efficiency requirements, maintenance considerations, and control complexity.

dc motor

How do DC motors compare to AC motors in terms of performance and efficiency?

When comparing DC (Direct Current) motors and AC (Alternating Current) motors, several factors come into play, including performance and efficiency. Here’s a detailed explanation of how DC motors and AC motors compare in terms of performance and efficiency:

1. Performance:

Speed Control: DC motors typically offer better speed control compared to AC motors. DC motors can be easily controlled by varying the voltage applied to the armature, allowing for precise and smooth speed regulation. On the other hand, AC motors rely on complex control methods such as variable frequency drives (VFDs) to achieve speed control, which can be more challenging and costly.

Starting Torque: DC motors generally provide higher starting torque compared to AC motors. The presence of a separate field winding in DC motors allows for independent control of the field current, enabling higher torque during motor startup. AC motors, especially induction motors, typically have lower starting torque, requiring additional starting mechanisms or devices.

Reversibility: DC motors offer inherent reversibility, meaning they can easily change their rotational direction by reversing the polarity of the applied voltage. AC motors, particularly induction motors, require more complex control mechanisms to achieve reversible operation.

Dynamic Response: DC motors have faster dynamic response characteristics compared to AC motors. They can quickly accelerate or decelerate, making them suitable for applications that require rapid changes in speed or precise control, such as robotics or servo systems.

2. Efficiency:

Full Load Efficiency: AC motors, especially three-phase induction motors, generally exhibit higher full load efficiencies compared to DC motors. This efficiency advantage is primarily due to the absence of commutation and the use of a rotating magnetic field in AC motors, which results in reduced energy losses and improved efficiency.

Partial Load Efficiency: DC motors can have higher efficiency at partial loads compared to AC motors. DC motors can be controlled by adjusting the armature voltage, allowing them to operate at reduced power while maintaining relatively high efficiency. AC motors, especially induction motors, may experience reduced efficiency at partial loads due to factors such as increased iron losses and reduced power factor.

Regenerative Braking: DC motors offer the advantage of regenerative braking, where the motor acts as a generator and converts kinetic energy into electrical energy during deceleration or braking. This regenerative braking capability allows for energy recovery, increasing overall system efficiency. AC motors typically require additional components or systems to achieve regenerative braking.

Power Factor: AC motors, when properly designed and operated, can have a power factor close to unity. This means that they draw relatively low reactive power from the electrical grid, resulting in improved power system efficiency. DC motors, on the other hand, may exhibit a lower power factor and require power factor correction measures if necessary.

In summary, DC motors and AC motors have their respective strengths and weaknesses in terms of performance and efficiency. DC motors excel in speed control, starting torque, reversibility, and dynamic response. AC motors, particularly three-phase induction motors, generally offer higher full load efficiency and power factor. However, DC motors can achieve higher efficiency at partial loads and have the advantage of regenerative braking. The choice between DC motors and AC motors depends on the specific application requirements, cost considerations, and the desired balance between performance and efficiency.

dc motor

Are there safety considerations or maintenance practices associated with DC motors?

Yes, there are safety considerations and maintenance practices associated with DC (Direct Current) motors. DC motors, like any other electrical equipment, require proper handling, maintenance, and adherence to safety guidelines to ensure safe operation and longevity. Here’s a detailed explanation of the safety considerations and maintenance practices associated with DC motors:

Safety Considerations:

Electrical Hazards: DC motors operate with high voltages and currents, posing electrical hazards. It is essential to follow proper electrical safety practices, such as wearing appropriate personal protective equipment (PPE) and ensuring that electrical connections are secure and insulated. Proper grounding and isolation techniques should be employed to prevent electrical shocks and accidents.

Lockout/Tagout: DC motors, especially in industrial settings, may require maintenance or repair work. It is crucial to implement lockout/tagout procedures to isolate the motor from its power source before performing any maintenance or servicing activities. This ensures that the motor cannot be accidentally energized during work, preventing potential injuries or accidents.

Overheating and Ventilation: DC motors can generate heat during operation. Adequate ventilation and cooling measures should be implemented to prevent overheating, as excessive heat can lead to motor damage or fire hazards. Proper airflow and ventilation around the motor should be maintained, and any obstructions or debris should be cleared.

Mechanical Hazards: DC motors often have rotating parts and shafts. Safety guards or enclosures should be installed to prevent accidental contact with moving components, mitigating the risk of injuries. Operators and maintenance personnel should be trained to handle motors safely and avoid placing their hands or clothing near rotating parts while the motor is running.

Maintenance Practices:

Cleaning and Inspection: Regular cleaning and inspection of DC motors are essential for their proper functioning. Accumulated dirt, dust, or debris should be removed from the motor’s exterior and internal components. Visual inspections should be carried out to check for any signs of wear, damage, loose connections, or overheating. Bearings, if applicable, should be inspected and lubricated as per the manufacturer’s recommendations.

Brush Maintenance: DC motors that use brushes for commutation require regular inspection and maintenance of the brushes. The brushes should be checked for wear, proper alignment, and smooth operation. Worn-out brushes should be replaced to ensure efficient motor performance. Brush holders and springs should also be inspected and cleaned as necessary.

Electrical Connections: The electrical connections of DC motors should be periodically checked to ensure they are tight, secure, and free from corrosion. Loose or damaged connections can lead to voltage drops, overheating, and poor motor performance. Any issues with the connections should be addressed promptly to maintain safe and reliable operation.

Insulation Testing: Insulation resistance testing should be performed periodically to assess the condition of the motor’s insulation system. This helps identify any insulation breakdown or degradation, which can lead to electrical faults or motor failures. Insulation resistance testing should be conducted following appropriate safety procedures and using suitable testing equipment.

Alignment and Balance: Proper alignment and balance of DC motors are crucial for their smooth operation and longevity. Misalignment or imbalance can result in increased vibrations, excessive wear on bearings, and reduced motor efficiency. Regular checks and adjustments should be made to ensure the motor is correctly aligned and balanced as per the manufacturer’s specifications.

Manufacturer’s Recommendations: It is important to refer to the manufacturer’s guidelines and recommendations for specific maintenance practices and intervals. Each DC motor model may have unique requirements, and following the manufacturer’s instructions ensures that maintenance is carried out correctly and in accordance with the motor’s design and specifications.

By adhering to safety considerations and implementing proper maintenance practices, DC motors can operate safely, reliably, and efficiently throughout their service life.

China wholesaler Input Extension Shaft Speed Reduction DC Electric Motor in Mechanica Gearbox vacuum pump ac system
editor by CX 2024-04-12

China Standard GS CE Approved 12/24V 120W 90mm DC Gear Motor with Flange-Mounted Square Gearbox vacuum pump ac

Product Description

GS CE Approved 12/24V 120W 90mm DC Gear Motor with flange-mounted square gearbox

Specification
Motor Characteristics

Motor Model	Voltage	Output power	No-load Parameters		Load Parameters			Brush Life	Motor Weight
	Voltage	Output power	No-load Speed	No-load Current	Load Speed	Load Torque	Load Current	Brush Life	Motor Weight
	V	W	r/min	A	r/min	mN.m	A	(Hours)	kg
GS5D120-12	12	120	3100	2.0 MAX	2500	458	15.0	2000	2.2
GS5D120-24	24	120	3200	1.0 MAX	2600	441	7.0	2000	2.2
GS5D120-90	90	120	3000	0.3 MAX	2600	441	2.0	2000	2.2

Allowance Torque

Type	Gear Ratio		3	3.6	5	6	7.5	9	10	12.5	15	18	20	25	30	36	40	50	60	75	90	100	120	150	180	200
GS5D120-24GU	Speed	rpm	867	722	520	433	347	289	260	208	173	144	130	104	87	72	65	52	43	35	29	26	22	17	14	13
GS5D120-24GU	5GU£KB	N.m	1.07	1.29	1.79	2.14	2.68	3.21	3.21	4.02	4.82	5.78	5.78	7.23	8.68	10.4	11.6	14.5	17.4	20.0

Drawing

Packing and Delivery

Exhibitions

About CHINAMFG Power

Greensky Power Company Limited is a China-based international company who is specialized in electric motor, gearbox and controlling system development, manufacturing, quality controlling, and trading.

Mission:
We are dedicated to developing an international electric motor company that can deliver one-stop reliable products with customer-oriented service.

History:
Greensky was established in 2571 by CHINAMFG Cheng in Los Angeles, USA, and moved to HangZhou, China in 2011. In the past years, the team of CHINAMFG continues to create value for our esteemed customers all over the world by building up a wide and reliable supply chain management system, effective quality & delivery time control system, cost efficient manufacturing system, and fast-respond professional service.

Certificates

FAQ

1 Q: What’s your MOQ for the motor?
A: 1unit is ok for sample testing

2 Q: What about your warranty for your motor?
A: One year.

3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms?
A: TT, western union, and PayPal. 100% payment in advance for orders less than $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing?
A: Carton, Plywood case. If you need more, we can pack all goods in pallets.

6 Q: What information should be given, if I buy motors from you?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver the motors?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

We hope you will enjoy cooperating with us.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Universal, Industrial, Household Appliances, Power Tools
Operating Speed:	Low Speed
Excitation Mode:	Excited
Function:	Control
Casing Protection:	Protection Type
Number of Poles:	4

Samples:	US$ 150/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

Are there environmental benefits to using gear motors in certain applications?

Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:

1. Energy Efficiency:

Gear motors can improve energy efficiency in various ways:

Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.

2. Reduced Resource Consumption:

The use of gear motors can lead to reduced resource consumption and environmental impact:

Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.

3. Noise Reduction:

Gear motors can contribute to a quieter and more environmentally friendly working environment:

Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.

4. Precision and Control:

Gear motors offer enhanced precision and control, which can lead to environmental benefits:

Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.

In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China Standard GS CE Approved 12/24V 120W 90mm DC Gear Motor with Flange-Mounted Square Gearbox vacuum pump ac
editor by CX 2024-02-25

China Custom Good Quality AC Reversible Geared 25W Motor with Gearbox 200k with Best Sales

Product Description

Introduction

The reversible motor has a friction brake at the back of the motor body, which is designed for application where reversal of direction is frequently required. The reversible motor is like an induction motor that started by the capacitor and has the same torque characteristic as the induction motor. But the reversible motor is designed with a higher starting torque to increase the instant reversal features.

Specification

Allowable load for the gear motor

Motor Model	Specs	Output power	Voltage	Frequency	Current	Starting Torque	Rated Torque	Rated Speed	Capacitor/Ve
Motor Model	Specs	W	V	Hz	A	mN.m	mN.m	r/min	μF/VAC
GS4IK25GN-C GS4IK25A-C	Induction	25	1-phase 220	50	0.22	231	185	1250	1.5/450
GS4IK25GN-C GS4IK25A-C	Induction			60	0.21	192	154	1550	1.5/450
GS4RK25GN-C GS4RK25A-C	Reversible			50	0.24	231	185	1250	2/450
GS4RK25GN-C GS4RK25A-C	Reversible			60	0.26	192	154	1550	2/450
GS4IK25GN-A GS5IK40A-A	Induction	25	1-phase 110	50	0.48	231	185	1250	6/250
GS4IK25GN-A GS5IK40A-A	Induction			60	0.46	192	154	1550	6/250
GS4RK25GN-A GS4RK25A-A	Reversible			50	0.50	231	185	1250	8/250
GS4RK25GN-A GS4RK25A-A	Reversible			60	0.56	192	154	1550	8/250
GS4IK25GN-U GS4IK25A-U	—	25	3-phase 380	50	0.14	231	185	1250	—
GS4IK25GN-U GS4IK25A-U	—	25	3-phase 380	60	0.12	192	154	1550	—
GS4IK25GN-S GS4IK25A-S	—	25	3-phase 220	50	0.24	231	185	1250	—
GS4IK25GN-S GS4IK25A-S	—	25	3-phase 220	60	0.225	192	154	1550	—
GS4IK30GN-C GS4IK30A-C	Induction	30	1-phase 220	50	0.28	275	220	1250	2.2/450
GS4IK30GN-C GS4IK30A-C	Induction			60	0.30	231	185	1550	2.2/450
GS4RK30GN-C GS4RK30A-C	Reversible			50	0.30	275	220	1250	2.5/450
GS4RK30GN-C GS4RK30A-C	Reversible			60	0.32	231	185	1550	2.5/450
GS4IK30GN-A GS5IK30A-A	Induction	30	1-phase 110	50	0.58	275	220	1250	8/250
GS4IK30GN-A GS5IK30A-A	Induction			60	0.60	231	185	1550	8/250
GS4RK30GN-A GS4RK30A-A	Reversible			50	0.60	275	220	1250	10/250
GS4RK30GN-A GS4RK30A-A	Reversible			60	0.65	231	185	1550	10/250

Allowable load for the gear motor

Geared-down parameter	Synchronous speed r/min		500	300	250	200	150	120	100	83	75	60	50	40	35	30	25	20	15	12	10	8	7	6	5
Geared-down parameter	Ratio i		3	5	6	7.5	10	12.5	15	18	20	25	30	36	40	50	60	75	100	120	150	180	200	250	300
Max allowable load	25W	N.m	0.45	0.79	0.93	1.18	1.55	1.86	2.25	2.78	3.1	3.43	4.12	5.01	5.57	6.18	7.52	7.84
Max allowable load	30W	N.m	0.56	0.8	1.1	1.39	1.85	2.32	2.78	3.34	3.7	4.17	5.01	6.01	6.68	6.5	7.84

Note:
Motor voltage, power, and speed will be customized according to your request under the allowed circumstance of adoptable dimension.

FOR OTHER MODELS:
Size: 60 / 70 / 80 / 90 / 100mm
Power: 6/ 10 / 15 / 20 / 25 / 30/ 40 / 60 / 90 / 120 / 140/160/ 180/ 200/ 250/ 370 W
Voltage: 1ph100 / 1ph110 / 1ph120 / 1ph220 / 1ph230 / 3ph220 /3ph380v (50/60Hz)
Gear Ratio: 3/ 5/ 6/ 7.5/10/ 12.5/ 15/ 20/ 25/ 30/ 36/ 40/ 50/ 60/ 75/ 100/ 120/ 150/ 180/ 200/ 250/ 300/ 500

Dimensional Drawing

Similar Product Pictures

Packing & Delivery

Certifications

Company Overview

Greensky Power Company Limited is a China based international company who is specialized in electric motor, gearbox and controlling system developing, manufacturing, quality controlling and trading.

Mission:We are dedicated to develop an international electric motor company who can deliver one-stop reliable products with customer-oriented service.

History:Greensky was established in 2571 by CHINAMFG Cheng in Los Angeles, USA and moved to HangZhou, China in 2011. In the past years, the team of CHINAMFG continues to create the value to our esteemed customers all over the world by building up wide and reliable supply chain management system, effective quality & delivery time control system, cost efficiency manufacturing system and fast-respond professional service.

Exhibitions

FAQ

1 Q: What’s your MOQ for AC Motor?
A: 1unit is ok for sample testing

2 Q: What about your warranty for your AC Motor?
A: One year.

3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms?
A: TT, western union, and PayPal. 100% payment in advance for orders less than $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing?
A: Carton, Plywood case. If you need more, we can pack all goods in pallets.

6 Q: What information should be given, if I buy from you?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver the AC Motor?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

We hope you will enjoy cooperating with us. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Industrial
Speed:	Low Speed
Number of Stator:	Single-Phase
Function:	Driving, Control
Casing Protection:	Closed Type
Number of Poles:	4

Samples:	US$ 100/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (P_out) to the electrical input power (P_in). The formula to calculate efficiency is:

Efficiency = (P_out / P_in) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

P_out = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

P_in = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China Custom Good Quality AC Reversible Geared 25W Motor with Gearbox 200k with Best Sales
editor by CX 2024-02-21

China factory Speed Reduce Gearbox Horizontal Type AC Gear Motor with Low Noise Long Life for Conveyer vacuum pump connector

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.

Motor Model Instruction

Frame Type	Output Shaft Diameter	Power	Gear Ratio	Motor Type
CH:Horizontal CV:Vertical	18,22,28,32,40,50	1/8HP=0.1KW 1/4HP=0.2KW 1/2HP=0.4KW 1HP=0.75KW 2HP=1500W 3HP=2200W 5HP=3700W	15 means 1:15	A:Single Phase S:Three Phase L:DC motor

Motor Specification

		Three Phase Gear Motor	Single Phase Gear Motor
Gear Motor	Gear	All internal gears are made of high precision special alloy steel and treated by carburzing and quenching
	Gearbox Material	Aluminum alloy die casting(Shaft diameter 18,22,28) Iron casting(Shaft diameter 32,40,50)
	Lubricating Oil	The body is added with advanced lubricating oil before delivery.And no need to lubricate for maintenance
Motor	Power	220/380V	110/220V
	Frequency	50/60Hz
	Cooling Method	Fully closed external fan
	Starting Mode	Direct-on-line starting	Capacitor starting
	Housing Material	Advanced aluminum alloy
	Insulation Grade	B grade
	Protection Grade	Aluminum housing junction box IP54,Iron junction box IP20
Brake	Action Mode	No exciting brake(Power off brake)
	Voltage	DC90-110V,with rectifier AC110V/220V
Enviroment	Temperature	-10ºC~40ºC
	Humidity	Below 90%(noncondensing)
	Use Occasion	Indoor,Below 1000 metres

Application:	Industrial
Speed:	Constant Speed
Number of Stator:	Three-Phase
Function:	Driving, Control
Number of Poles:	4
Starting Mode:	Direct on-line Starting

Samples:	US$ 999/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

The gears in a gear motor serve several functions:

1. Torque Amplification:

2. Speed Reduction or Increase:

3. Directional Control:

4. Load Distribution:

China factory Speed Reduce Gearbox Horizontal Type AC Gear Motor with Low Noise Long Life for Conveyer vacuum pump connector
editor by CX 2023-10-23

China wholesaler Gearbox AC DC Gear Motor Angular Geared Motors with high quality

Solution Description

Stop Carriage Crane Motor

RFQ:
one. Are you a manufacturing facility or trade organization?
We are a producer with a trader of above 10 many years of encounter.
two. Do you provide samples?
Of course, we are glad to send you samples for high quality checking, if the bulk order is confirmed, sample shipping and delivery value can be refunded.
3. I want to insert our very own logo on the solution, is it okay?
Indeed, of course. You can set your emblem on nameplate or circumstances. We provide OEM/ODM provider.
five. What are your payment phrases?
T/T, L/C, Western Union. You can decide on any way you like.
six. How do you ship products and how extended does it get to get there ?
We usually ship by LCL, FCL, TNT, or which you like, the delivery time is dependent on the buy amount.

two hundred

200

two hundred

Benefits of a Planetary Motor

If you’re looking for an cost-effective way to electrical power a machine, take into account buying a Planetary Motor. These models are developed to supply a huge assortment of equipment reductions, and are capable of generating significantly higher torques and torque density than other types of drive systems. This report will clarify why you need to think about acquiring 1 for your requirements. And we will also discuss the variations in between a planetary and spur gear technique, as well as how you can advantage from them.

planetary gears

Planetary gears in a motor are utilized to lessen the velocity of rotation of the armature 8. The reduction ratio is decided by the framework of the planetary equipment gadget. The output shaft 5 rotates by means of the device with the guidance of the ring equipment 4. The ring equipment 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring equipment to the armature triggers the motor to start off.
The axial conclude floor of a planetary equipment device has two circular grooves 21. The depressed part is employed to keep lubricant. This lubricant stops foreign particles from coming into the planetary gear place. This feature allows the planetary equipment gadget to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear system can be a very good option for a motor with limited place.
Because of their compact footprint, planetary gears are wonderful for lowering heat. In addition, this style permits them to be cooled. If you require large speeds and sustained functionality, you may want to contemplate utilizing lubricants. The lubricants current a cooling influence and reduce noise and vibration. If you want to optimize the effectiveness of your motor, spend in a planetary gear hub drivetrain.
The planetary gear head has an inside solar equipment that drives the a number of outer gears. These gears mesh collectively with the outer ring that is fastened to the motor housing. In industrial programs, planetary gears are utilized with an increasing variety of tooth. This distribution of energy assures higher effectiveness and transmittable torque. There are a lot of rewards of employing a planetary gear motor. These benefits consist of:
Motor

planetary gearboxes

A planetary gearbox is a type of drivetrain in which the input and output shafts are linked with a planetary structure. A planetary gearset can have three principal components: an enter equipment, a planetary output equipment, and a stationary placement. Distinct gears can be utilized to modify the transmission ratios. The planetary composition arrangement gives the planetary gearset substantial rigidity and minimizes backlash. This higher rigidity is critical for fast commence-quit cycles and rotational course.
Planetary gears need to be lubricated routinely to avoid use and tear. In addition, transmissions must be serviced regularly, which can consist of fluid alterations. The gears in a planetary gearbox will put on out with time, and any difficulties must be repaired quickly. However, if the gears are destroyed, or if they are defective, a planetary gearbox manufacturer will mend it for totally free.
A planetary gearbox is typically a 2-speed layout, but skilled makers can give triple and single-speed sets. Planetary gearboxes are also appropriate with hydraulic, electromagnetic, and dynamic braking techniques. The initial step to planning a planetary gearbox is defining your software and the wanted end result. Well-known constructors use a consultative modeling technique, beginning each project by studying device torque and working problems.
As the planetary gearbox is a compact design, area is limited. Therefore, bearings need to have to be chosen carefully. The compact needle roller bearings are the most frequent option, but they can not tolerate large axial forces. People that can deal with higher axial forces, this sort of as worm gears, ought to choose for tapered roller bearings. So, what are the advantages and negatives of a helical gearbox?

planetary gear motors

When we consider of planetary gear motors, we are inclined to believe of massive and powerful devices, but in truth, there are many more compact, more inexpensive versions of the identical equipment. These motors are typically manufactured of plastic, and can be as tiny as six millimeters in diameter. Not like their bigger counterparts, they have only one particular equipment in the transmission, and are made with a tiny diameter and small quantity of enamel.
They are equivalent to the solar method, with the planets rotating about a sun gear. The planet pinions mesh with the ring gear within the sunlight gear. All of these gears are linked by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary provider assembly are hooked up to every single other by way of a collection of joints. When power is applied to any of these users, the complete assembly will rotate.
In contrast to other configurations, planetary gearmotors are a lot more challenging. Their construction is made up of a sunshine gear centered in the center and many more compact gears that mesh with the central sunlight gear. These gears are enclosed in a more substantial inside tooth equipment. This design enables them to handle bigger hundreds than standard gear motors, as the load is distributed amid a number of gears. This kind of motor is normally far more high-priced than other configurations, but can endure the increased-load requirements of some machines.
Since they are cylindrical in condition, planetary gear motors are exceptionally flexible. They can be utilized in various programs, which includes automatic transmissions. They are also employed in programs in which high-precision and velocity are needed. Additionally, the planetary gear motor is sturdy and is characterized by lower vibrations. The benefits of utilizing a planetary gear motor are vast and consist of:
Motor

planetary gears vs spur gears

A planetary motor employs several teeth to share the load of rotating areas. This offers planetary gears higher stiffness and reduced backlash – often as low as one particular or two arc minutes. These attributes are important for apps that undergo recurrent commence-stop cycles or rotational path modifications. This report discusses the benefits of planetary gears and how they differ from spur gears. You can observe the animation below for a clearer understanding of how they operate and how they vary from spur gears.
Planetary gears transfer in a periodic fashion, with a fairly tiny meshing frequency. As the meshing frequency boosts, the amplitude of the frequency also boosts. The amplitude of this frequency is little at minimal clearance values, and will increase drastically at increased clearance ranges. The amplitude of the frequency is greater when the clearance reaches .2-.6. The amplitude will increase quickly, whereas wear will increase slowly following the first .2-.6-inch-wide clearance.
In substantial-pace, higher-torque applications, a planetary motor is more effective. It has multiple speak to points for better torque and larger pace. If you are not sure which type to decide on, you can seek advice from with an professional and design and style a personalized equipment. If you are not sure of what type of motor you require, make contact with Twirl Motor and request for aid selecting the proper one for your application.
A planetary gear arrangement offers a amount of positive aspects more than conventional fixed-axis equipment method patterns. The compact dimension allows for decrease reduction of performance, and the more planets in the equipment technique boosts the torque density and potential. Another benefit of a planetary gear program is that it is considerably more robust and a lot more resilient than its spur-gear counterpart. Combined with its many rewards, a planetary gear arrangement provides a excellent solution to your shifting wants.
Motor

planetary gearboxes as a compact alternative to pinion-and-equipment reducers

Although classic pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and versatile. They are appropriate for many purposes, specifically where place and bodyweight are troubles, as nicely as torque and velocity reduction. Even so, comprehension their mechanism and operating is not as simple as it appears, so right here are some of the important rewards of planetary gearing.
Planetary gearboxes function by employing two planetary gears that rotate about their very own axes. The solar equipment is employed as the enter, while the planetary gears are connected by way of a casing. The ratio of these gears is -Ns/Np, with 24 tooth in the sun equipment and -3/2 on the world gear.
Unlike traditional pinion-and-equipment reducer patterns, planetary gearboxes are considerably more compact and much less expensive. A planetary gearbox is about fifty% more compact and weighs less than a pinion-and-equipment reducer. The smaller equipment floats on best of 3 huge gears, minimizing the outcomes of vibration and making certain constant transmission more than time.
Planetary gearboxes are a excellent substitute to pinion-and-gear drive methods since they are smaller, less intricate and supply a higher reduction ratio. Their meshing arrangement is related to the Milky Way, with the sunlight gear in the middle and two or much more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
When compared to pinion-and-equipment minimizes, planetary gearboxes provide larger pace reduction and torque capacity. As a consequence, planetary gearboxes are tiny and compact and are frequently desired for area-constrained programs. But what about the higher torque transfer? If you’re looking for a compact alt

China wholesaler Gearbox AC DC Gear Motor Angular Geared Motors with high quality

Product Description

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

1. Heavy-Duty Industrial Applications:

2. Smaller-Scale Uses:

What are some common challenges or issues associated with gear motors, and how can they be addressed?

1. Gear Wear and Failure:

2. Backlash and Inaccuracy:

3. Noise and Vibrations:

4. Overheating and Thermal Management:

5. Load Variations and Shock Loads:

Are there specific considerations for selecting the right gear motor for a particular application?

1. Torque Requirement:

2. Speed Requirement:

3. Duty Cycle:

4. Environmental Factors:

5. Efficiency and Power Requirements:

6. Physical Constraints:

7. Noise and Vibration:

Product Description

Note : It’s just the typical technical data for you reference, The specification such as voltage, speed, torque, shaft can customized.

More Details:

Can gear motors be used in robotics, and if so, what are some notable applications?

1. Robotic Arm Manipulation:

2. Mobile Robots:

3. Robotic Grippers and End Effectors:

4. Autonomous Drones and UAVs:

5. Humanoid Robots:

6. Robotic Exoskeletons:

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

1. Voltage Rating:

2. Power Rating:

Considerations for Task Suitability:

How does the gearing mechanism in a gear motor contribute to torque and speed control?

Torque Control:

Speed Control:

Product Description

What are the key differences between brushed and brushless DC motors?

1. Construction:

2. Commutation:

3. Efficiency:

4. Maintenance:

5. Speed Control:

How do DC motors compare to AC motors in terms of performance and efficiency?

1. Performance:

2. Efficiency:

Are there safety considerations or maintenance practices associated with DC motors?

Safety Considerations:

Maintenance Practices:

Product Description

What types of feedback mechanisms are commonly integrated into gear motors for control?

1. Encoder Feedback:

2. Hall Effect Sensors:

3. Current Sensors:

4. Temperature Sensors:

5. Hall Effect Limit Switches:

6. Resolver Feedback:

Are there environmental benefits to using gear motors in certain applications?

1. Energy Efficiency:

2. Reduced Resource Consumption:

3. Noise Reduction:

4. Precision and Control:

What are the different types of gears used in gear motors, and how do they impact performance?

1. Spur Gears:

2. Helical Gears:

3. Bevel Gears:

4. Worm Gears:

5. Planetary Gears:

6. Rack and Pinion:

Product Description

Packing & Delivery

Certifications Company Overview

How is the efficiency of a gear motor measured, and what factors can affect it?

Measuring Efficiency:

Factors Affecting Efficiency:

Can gear motors be used for precise positioning, and if so, what features enable this?

1. Gear Reduction:

2. High Resolution Encoders:

3. Closed-Loop Control:

4. Stepper Motors:

5. Servo Motors:

Certifications

Company Overview