Product Description
Product Description
Model selection
1.Installation method: Horizontal ( foot) installation, Vertical ( flange) installation
2.Requirement for the output shaft of motor: 18,22,28,32,40,50mm
3.Power requirement: 100W, 200W….3700W
4.Speed of the motor you need
5.Ratio: Motor input speed/output speed. Or advise your required output speed. We have 3,5,10…1800
6.Voltage: Three phase 220V/380V 50/60Hz; Single phase 110, 220V 50/60Hz
7.Additional parts:DC 90V brake unit; Hand release brake unit; DC 24V brake unit, 110V forced draft fan; 220V forced draft fan.
8.Position of terminal box: view from output shaft
9.Wire inlet direction
Features of AC Gear motor
1.Small size, light weight, knot no noise, compact, maintenance-free
2.High tightness. Geared motor output section has the configuration of seals and O-ring to avoid grease refluxing and damage of insulation aging .
3.High efficiency. The gear motor products using the new silicon steel stamping die design, high precision core, strong magnetic properties, geared motor cooling structure using the new shape .
4.Optimal design, the ST ( speed – torque ) features optimized so that gear motors can work for a variety of operating environments.
5.Customized, our company has developed its own design team, geared motors can be customized according to the customer ‘s specific needs specifications.
Application:
Various industrial production lines, coveyor machinery, food machinery, medical machinery, printing machinery, office facility, instrument, automatic mahjong machine
| 1/8hp-100w | 1/4hp-200w | 1/2hp-400w | 1hp-750w | 2hp-1.5kw | 3hp-2.2kw | 5hp-3.7kw | ||||||||||||||
| Type | Indicated Odds |
Actual odds |
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| 18 | 5 | 4.58 | 18 | 5 | 6.82 | 22 | 5 | 5.218 | 28 | 5 | 5.745 | 32 | 5 | 5.01 | 32 | 5 | 5.01 | 40 | 5 | 5.1 |
| 10 | 10 | 10 | 10.3 | 10 | 9.97 | 10 | 11.157 | 10 | 10.08 | 10 | 10.08 | 10 | 9.87 | |||||||
| 15 | 15.1 | 15 | 16.67 | 15 | 13.73 | 15 | 16.157 | 15 | 16.2 | 40 | 15 | 17.03 | 15 | 17.03 | ||||||
| 20 | 19.9 | 20 | 21 | 20 | 20.01 | 20 | 19.942 | 20 | 19.6 | 20 | 21.33 | 20 | 21.33 | |||||||
| 25 | 24.44 | 25 | 28.3 | 25 | 25.04 | 25 | 24.704 | 25 | 25.07 | 25 | 24.19 | 50 | 25 | 24.88 | ||||||
| 30 | 30.8 | 22 | 15 | 15.46 | 28 | 15 | 14.75 | 32 | 30 | 31.09 | 40 | 30 | 30.44 | 30 | 30.44 | 30 | 29.85 | |||
| 40 | 41.25 | 20 | 20.34 | 20 | 21.16 | 35 | 35.82 | 40 | 42.79 | 40 | 37.52 | 35 | 36.05 | |||||||
| 50 | 48.19 | 25 | 25.09 | 25 | 26.11 | 40 | 41.28 | 50 | 52.52 | 50 | 52.52 | 40 | 40.67 | |||||||
| 22 | 60 | 30 | 28.18 | 30 | 29.33 | 50 | 51.06 | 60 | 58.54 | 60 | 58.54 | 45 | 46.33 | |||||||
| 70 | 35 | 36.66 | 40 | 41.11 | 60 | 57.6 | 70 | 72.16 | 50 | 70 | 68.63 | 50 | 49.63 | |||||||
| 95 | 40 | 42.72 | 55 | 46.3 | 70 | 70.9 | 80 | 81.06 | 80 | 82.95 | 60 | 59.56 | ||||||||
| 105 | 50 | 50.23 | 50 | 50.35 | 80 | 78 | 90 | 91.93 | 90 | 90.67 | 70 | 69.69 | ||||||||
| 120 | 65 | 66.12 | 55 | 56.28 | 90 | 92.57 | 105 | 104.83 | 100 | 99.55 | 80 | 81.89 | ||||||||
| 130 | 75 | 73.2 | 65 | 63.38 | 100 | 101.23 | 50 | 110 | 109.93 | 110 | 109.93 | |||||||||
| 170 | 80 | 81.55 | 75 | 72.27 | 110 | 112.01 | 120 | 121.31 | 120 | 121.31 | ||||||||||
| 200 | 90 | 91.57 | 80 | 80.77 | 125 | 124.49 | 125 | 125.18 | 140 | 137.24 | ||||||||||
| 18 | 100 | 100.38 | 90 | 89.2 | 130 | 128.68 | 140 | 137.24 | 160 | 155.91 | ||||||||||
| 110 | 112.16 | 100 | 100.2 | 140 | 139.85 | 155 | 155.91 | 180 | 1766.38 | |||||||||||
| 125 | 125.99 | 150 | 147.73 | 180 | 176.38 | |||||||||||||||
| 140 | 141.9 | 160 | 159.46 | |||||||||||||||||
| 165 | 164.05 | 32 | 100 | 101.1 | 180 | 180.86 | ||||||||||||||
| 185 | 184.77 | 110 | 108.44 | 40 | 125 | 125.23 | ||||||||||||||
| 120 | 119.98 | 135 | 133.76 | |||||||||||||||||
| 130 | 131.21 | 150 | 150.46 | |||||||||||||||||
| 145 | 145.69 | 160 | 160.7 | |||||||||||||||||
| 150 | 149.98 | 180 | 179.97 | |||||||||||||||||
| 160 | 161.2 | 200 | 216.22 | |||||||||||||||||
| 180 | 181.48 | |||||||||||||||||||
| 200 | 201.5 | |||||||||||||||||||
Detailed Photos
Our Advantages
We have more than 30years on all kinds of ac motors and gearmotor ,worm reducers producing ,nice price
What we do:
1.Stamping of lamination
2.Rotor die-casting
3.Winding and inserting – both manual and semi-automatically
4.Vacuum varnishing
5.Machining shaft, housing, end shields, etc…
6.Rotor balancing
7.Painting – both wet paint and powder coating
8.assembly
9.Packing
10.Inspecting spare parts every processing
11.100% test after each process and final test before packing.,
FAQ
Q: Do you offer OEM service?
A: Yes
Q: What is your payment term?
A: 30% T/T in advance, 70% balance when receiving B/L copy. Or irrevocable L/C.
Q: What is your lead time?
A: About 30 days after receiving deposit or original L/C.
Q: What certifiicates do you have?
A: We have CE, ISO. And we can apply for specific certificate for different country such as SONCAP for Nigeria, COI for Iran, SASO for Saudi Arabia, etc
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| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Helical |
| Gear Shape: | Helical |
| Step: | Three-Step |
| Samples: |
US$ 224/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
Are there specific considerations for selecting the right gear motor for a particular application?
When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:
1. Torque Requirement:
The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.
2. Speed Requirement:
Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.
3. Duty Cycle:
Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.
4. Environmental Factors:
Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.
5. Efficiency and Power Requirements:
Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.
6. Physical Constraints:
Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.
7. Noise and Vibration:
Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.
By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.
editor by CX 2024-04-25
China Factory Price Electric Motor Speed Transmission Planetary Gearbox Reducer for Car Port Crane motor efficiency
Solution Description
Merchandise Description:
Planetar gearbox is a kind of reducer with vast flexibility. The internal equipment adopts reduced carbon alloy metal carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of little composition measurement, massive output torque, high velocity ratio, high performance, secure and dependable efficiency, and so forth. The interior equipment of the planetary gearbox can be divided into spur equipment and helical gear.
Specialized parameter:
| Section variety | single segment | ||||||||
| Reduction ratio | i | 3 | four | five | 6 | seven | 8 | nine | ten |
| Rated output torque (Ta) | Nm | 55 | fifty | sixty | fifty five | 50 | 45 | forty | 40 |
| Unexpected emergency quit torque (Tzwor*) | Nm | Three moments the rated output torque | |||||||
| Rated enter pace (n) | rpm | 5000 | |||||||
| Greatest enter pace (na) | rpm | 1000o | |||||||
| Extremely-precision backlash (PO) | arcmin | – | |||||||
| Precision backlash (P1) | arcmin | ≤3 | |||||||
| Common backlash (P2) | arcmin | ≤5 | |||||||
| Torsional rigidity | Nm/arcmin | 7 | |||||||
| Allowable radial force | N | 1530 | |||||||
| allowable axial force | N | 765 | |||||||
| services life | hr | 20000 | |||||||
| efficiency (n) | % | ≥97% | |||||||
| bodyweight | kg | 1.three | |||||||
| Functioning temperature | ºC | -10°ºC~+90°ºC | |||||||
| lubricating | Synthetic grease | ||||||||
| Defense class | IP64 | ||||||||
| Set up path | any path | ||||||||
| Sound worth(n1=3000rpm,no load) | dB(A) | ≤58 | |||||||
| Minute of inertia (J) | kg-cm’ | 0.16 .14 0.thirteen | |||||||
Photograph:
Rear Reducer characteristics:
1. Higher-high quality aluminum alloy, light in bodyweight and non-rusting.
two. Big in output torque.
3. Easy working and minimal sound,durable in dreadful problems.
four. Substantial radiation effectiveness.
5. Excellent-looking visual appeal, sturdy in service life and tiny quantity.
six. Suitable for omnibearing set up.
Business Information:
HangZhou ChangLong Motor Co.,Ltd
( first HangZhou LINNAN Unique Motor Manufacturing facility)
With 20 years’ hard doing work on developing , planning and manufacturing the higher-pace electrical spindle, we have received our new GDZ-series electrical spindle, which is well recognized by consumers for its great and secure quality soon after being put massive portions to the market. We give good quality ensure and after-income provider for all of our goods with the free manual work and the value value for the supplies or fittings.
FAQ:
How about the warrantly about your company?
bearings=fifty percent a calendar year, other areas a yr
Which kinds of bearing you are using?
It will according to your purchase. We have different price tag range for you with various bearing.
Do you have other spare parts for spindle motor, just like gripper, VFD, collet ?
We have all kits.And we can allow engineers support you to plan them.
Can I go to your manufacturing facility?
Indeed, welcome to our manufacturing facility.
Do you have installation website page?
Of course,we have.
Can you demonstrate me the inspection report ?
Of course We will send you inspection report of spindle following you send out me entire money before despatch.
The reasen is that I’m not positive which spindle will be sent to you.Each spindle have it’s inspection report .And they are diverse in particulars.Only if you pay out the funds,we can choose which spindle to provide you.
We also have spindle motor matching inverter(VFD), collet , gripper etc.
If you require other types of elements, remember to will not wait to contact us.
|
US $10-50 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Step: | Double-Step |
| Type: | Planetary Gear Box |
###
| Customization: |
Available
|
|---|
###
| Section number | single section | ||||||||
| Reduction ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| Rated output torque (Ta) | Nm | 55 | 50 | 60 | 55 | 50 | 45 | 40 | 40 |
| Emergency stop torque (Tzwor*) | Nm | Three times the rated output torque | |||||||
| Rated input speed (n) | rpm | 5000 | |||||||
| Maximum input speed (na) | rpm | 1000o | |||||||
| Ultra-precision backlash (PO) | arcmin | – | |||||||
| Precision backlash (P1) | arcmin | ≤3 | |||||||
| Standard backlash (P2) | arcmin | ≤5 | |||||||
| Torsional rigidity | Nm/arcmin | 7 | |||||||
| Allowable radial force | N | 1530 | |||||||
| allowable axial force | N | 765 | |||||||
| service life | hr | 20000 | |||||||
| effectiveness (n) | % | ≥97% | |||||||
| weight | kg | 1.3 | |||||||
| Operating temperature | ºC | -10°ºC~+90°ºC | |||||||
| lubricating | Synthetic grease | ||||||||
| Protection class | IP64 | ||||||||
| Installation direction | any direction | ||||||||
| Noise value(n1=3000rpm,no load) | dB(A) | ≤58 | |||||||
| Moment of inertia (J) | kg-cm’ | 0.16 0.14 0.13 | |||||||
|
US $10-50 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Step: | Double-Step |
| Type: | Planetary Gear Box |
###
| Customization: |
Available
|
|---|
###
| Section number | single section | ||||||||
| Reduction ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| Rated output torque (Ta) | Nm | 55 | 50 | 60 | 55 | 50 | 45 | 40 | 40 |
| Emergency stop torque (Tzwor*) | Nm | Three times the rated output torque | |||||||
| Rated input speed (n) | rpm | 5000 | |||||||
| Maximum input speed (na) | rpm | 1000o | |||||||
| Ultra-precision backlash (PO) | arcmin | – | |||||||
| Precision backlash (P1) | arcmin | ≤3 | |||||||
| Standard backlash (P2) | arcmin | ≤5 | |||||||
| Torsional rigidity | Nm/arcmin | 7 | |||||||
| Allowable radial force | N | 1530 | |||||||
| allowable axial force | N | 765 | |||||||
| service life | hr | 20000 | |||||||
| effectiveness (n) | % | ≥97% | |||||||
| weight | kg | 1.3 | |||||||
| Operating temperature | ºC | -10°ºC~+90°ºC | |||||||
| lubricating | Synthetic grease | ||||||||
| Protection class | IP64 | ||||||||
| Installation direction | any direction | ||||||||
| Noise value(n1=3000rpm,no load) | dB(A) | ≤58 | |||||||
| Moment of inertia (J) | kg-cm’ | 0.16 0.14 0.13 | |||||||
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by czh 2023-01-13
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Product Description
Taibang Motor Industrial Team Co., Ltd. is a expert company which combined with sequence gear transmission items of layout, manufacture, and sale advertising.
• occupied more than 30,000 sq. meters, experienced more than one thousand personnel, and much more than two hundred sets of superior products,
• operated strictly in accordance to ISO9000 Quality management system.
• provide you with a lot more than just substantial-overall performance items, a lot more industry end users tailor-made bundle of application answers,
• based mostly on corporate issues, to offer customers with the most suited merchandise, the most suited remedy.
• Lead buyer innovation by means of the merchandise and support, aid the customer comprehend the greatest benefit.
• 1995: CZPT Firm and the Ministry of Aerospace, Peking University,
and scientific study experts jointly recognized a micro-micro motor manufacturing company
• 2000: CZPT established a branch in HangZhou, ZHangZhoug
• 2005: ZHangZhoug CZPT Motor Market Co., Ltd. proven HangZhou ZheJiang Condition-owned Industrial Co., Ltd.
• 2012: Established ZheJiang CZPT Automobile Co., Ltd.
• 2014: Authorized the new factory internet site of the next stage of the HangZhou Nationwide Financial Park in ZHangZhoug Province,
which is anticipated to be completed and put into procedure in 2018
• 2018: A new a hundred and twenty,000 square meters automatic production foundation
Advantages of a Planetary Motor
In addition to getting one of the most productive kinds of a travel, a Planetary Motor also delivers a fantastic variety of other rewards. These functions empower it to create a huge selection of equipment reductions, as nicely as make larger torques and torque density. Let us take a nearer seem at the positive aspects this system has to offer you. To realize what can make it so attractive, we’ll discover the distinct varieties of planetary programs.
Solar equipment
The photo voltaic equipment on a planetary motor has two distinctive advantages. It creates much less noise and warmth than a helical equipment. Its compact footprint also minimizes sounds. It can work at substantial speeds without having sacrificing effectiveness. However, it must be taken care of with constant treatment to work efficiently. Solar gears can be easily broken by h2o and other particles. Solar gears on planetary motors may possibly need to have to be changed in excess of time.
A planetary gearbox is composed of a sun gear and two or far more planetary ring and spur gears. The solar equipment is the major gear and is pushed by the enter shaft. The other two gears mesh with the sun gear and have interaction the stationary ring equipment. The a few gears are held together by a provider, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
An additional advantage of planetary gears is that they can transfer larger torques although currently being compact. These rewards have led to the development of photo voltaic gears. They can lessen the amount of power eaten and make a lot more electrical power. They also offer a longer services existence. They are an exceptional selection for photo voltaic-driven vehicles. But they have to be installed by a qualified solar power company. And there are other benefits as properly. When you put in a photo voltaic equipment on a planetary motor, the strength produced by the sunshine will be converted to beneficial power.
A photo voltaic equipment on a planetary motor makes use of a solar equipment to transmit torque from the sun to the earth. This program functions on the principle that the solar gear rotates at the exact same rate as the planet gears. The sun gear has a typical style modulus of -Ns/Np. Therefore, a 24-tooth sunshine gear equals a 3-1/2 world equipment ratio. When you consider the efficiency of photo voltaic gears on planetary motors, you will be in a position to decide regardless of whether the photo voltaic gears are a lot more effective.
Sunshine equipment
The mechanical arrangement of a planetary motor comprises of two factors: a ring equipment and a sunshine gear. The ring gear is mounted to the motor’s output shaft, although the sunlight equipment rolls around and orbits about it. The ring gear and solar gear are connected by a planetary carrier, and the torque they generate is dispersed across their enamel. The planetary construction arrangement also lowers backlash, and is essential to accomplish a fast commence and cease cycle.
When the two planetary gears rotate independently, the solar equipment will rotate counterclockwise and the ring-gear will flip in the identical direction. The ring-equipment assembly is mounted in a carrier. The carrier gear and sunshine equipment are related to every other by a shaft. The planetary gears and sun equipment rotate around every single other on the ring-equipment carrier to minimize the velocity of the output shaft. The planetary equipment technique can be multiplied or staged to get a larger reduction ratio.
A planetary equipment motor mimics the planetary rotation method. The enter shaft turns a central equipment, recognized as the solar gear, although the planetary gears rotate close to a stationary sun equipment. The motor’s compact layout allows it to be effortlessly mounted to a vehicle, and its minimal excess weight can make it ideal for modest cars. In addition to becoming highly efficient, a planetary gear motor also gives numerous other benefits.
A planetary gearbox makes use of a sunshine gear to supply torque to the other gears. The earth pinions mesh with an inside tooth ring gear to produce rotation. The carrier also functions as a hub between the input equipment and output shaft. The output shaft combines these two components, providing a larger torque. There are three varieties of planetary gearboxes: the sunshine gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor equipment performs by distributing rotational power together a separating plate and a cylindrical shaft. A shock-absorbing device is integrated among the separating plate and cylindrical shaft. This depressed part prevents abrasion use and international particles from coming into the system. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to a single another. The rotatable disc absorbs the effect.
An additional advantage of a planetary motor equipment is its performance. Planetary motor gears are very effective at transferring electrical power, with 97% of the enter energy becoming transferred to the output. They can also have large equipment ratios, and provide minimal sound and backlash. This design also allows the planetary gearbox to perform with electrical motors. In addition, planetary gears also have a extended support existence. The performance of planetary gears is because of in part to the huge variety of enamel.
Other benefits of a planetary motor equipment include the simplicity of altering ratios, as nicely as the decreased security inventory. As opposed to other gears, planetary gears do not need unique tools for changing ratios. They are utilized in many industries, and share areas across multiple sizes. This means that they are price-successful to create and demand considerably less security stock. They can stand up to higher shock and dress in, and are also compact. If you happen to be looking for a planetary motor gear, you have arrive to the proper location.
The axial conclude floor of a planetary equipment can be worn down by abrasion with a separating plate. In addition, international particles might enter the planetary equipment unit. These particles can damage the gears or even trigger sounds. As a outcome, you need to examine planetary gears for damage and use. If you might be seeking for a gear, make confident it has been extensively examined and installed by a specialist.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric powered and mechanical energy sources. They share the load of rotation amongst multiple equipment tooth to enhance the torque capability. This design and style is also a lot more rigid, with lower backlash that can be as lower as one particular or two arc minutes. The benefits of a planetary gearmotor in excess of a conventional electric motor incorporate compact dimension, higher performance, and considerably less chance of equipment failure. Planetary equipment motors are also far more reliable and tough than traditional electric powered motors.
A planetary gearbox is made for a solitary stage of reduction, or a a number of-phase device can be developed with a number of personal cartridges. Gear ratios could also be selected in accordance to user preference, either to encounter mount the output stage or to use a 5mm hex shaft. For multi-phase planetary gearboxes, there are a range of diverse alternatives accessible. These contain substantial-efficiency planetary gearboxes that obtain a ninety eight% efficiency at one reduction. In addition, they are noiseless, and lessen heat reduction.
A planetary gearbox may be utilized to improve torque in a robotic or other automated system. There are distinct types of planetary equipment sets accessible, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other aspects this kind of as backlash, torque, and ratio. There are many benefits to a planetary gearbox and the benefits and disadvantages linked with it.
Planetary gearboxes are equivalent to people in a photo voltaic technique. They attribute a central sunshine gear in the middle, two or a lot more outer gears, and a ring equipment at the output. The planetary gears rotate in a ring-like structure about a stationary sunlight equipment. When the gears are engaged, they are connected by a provider that is set to the machine’s shaft.
Planetary equipment motor
Planetary gear motors lessen the rotational speed of an armature by one particular or much more instances. The reduction ratio depends on the framework of the planetary equipment unit. The planetary gear unit has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a round sample to flip the pinion 3. When the pinion rotates to the engagement placement, it is engaged with the ring equipment 4. The ring equipment then transmits the rotational torque to the armature shaft. The consequence is that the motor cranks up.
Planetary gear motors are cylindrical in form and are accessible in various electricity ranges. They are typically produced of metal or brass and have multiple gears that share the load. These motors can handle enormous electricity transfers. The planetary gear drive, on the other hand, requires more factors, this kind of as a sun’s gear and several planetary gears. As a result, it may possibly not be ideal for all kinds of applications. Consequently, the planetary gear push is generally employed for more complex machines.
Brush dusts from the electric motor may enter the planetary equipment device and result in it to malfunction. In addition, abrasion use on the separating plate can influence the equipment engagement of the planetary equipment gadget. If this happens, the gears will not have interaction properly and might make noise. In get to avert this kind of a scenario from occurring, it is critical to often examine planetary equipment motors and their abrasion-resistant separating plates.
Planetary gear motors arrive in many various power stages and dimensions. These motors are generally cylindrical in condition and are manufactured of steel, brass, plastic, or a blend of the two resources. A planetary gear motor can be used in applications in which place is an issue. This motor also permits for lower gearings in modest areas. The planetary gearing permits for large quantities of power transfer. The output shaft measurement is dependent on the gear ratio and the motor pace.