Product Description
3.4MM DC Planetary Gear Motor
Product Description
above specifications just for reference and customizable according to requirements.
| motor specifications:3mm motor | |
| motors (optional) | stepper motor |
| voltage(optional) | 1.5-5v |
| input speed | <=10000rpm |
| current | 50mA max |
| performance Data:3mm gear stepper motor | ||||||
| Model | Rated speed | max rated torque | Max Instant Torque | Reduction Ratio | gearbox length | Overall Lenth |
| rpm | gf.cm | gf.cm | mm | mm | ||
| ZWBMD003003-5 | 300.0 | 50 | 150 | 5 | 6.0 | 10.75 |
| ZWBMD003003-25 | 60.0 | 50 | 150 | 25 | 7.5 | 12.25 |
| ZWBMD003003-125 | 12.0 | 50 | 150 | 125 | 9.0 | 13.75 |
| ZWBMD003003-625 | 2.4 | 50 | 150 | 625 | 10.5 | 15.25 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | ||||||
Please let us know your requirements and we will provide you with micro transmission solutions.
Product details show:
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
|
|
|---|
Can you explain the basic working principle behind a DC motor?
A DC (Direct Current) motor operates based on the fundamental principle of electromagnetic induction. It converts electrical energy into mechanical motion by utilizing the interaction between magnetic fields and current-carrying conductors. Here’s a detailed explanation of the basic working principle behind a DC motor:
1. Construction:
A DC motor consists of several key components:
- Stator: The stator is the stationary part of the motor and typically consists of permanent magnets or electromagnets that produce a fixed magnetic field.
- Rotor: The rotor is the moving part of the motor and is connected to the shaft. It contains coils or windings that carry the armature current.
- Armature: The armature is the core of the rotor that holds the armature windings. The windings are usually made of copper wire and are evenly spaced around the armature.
- Commutator: The commutator is a cylindrical ring attached to the rotor shaft. It consists of multiple segments, usually made of copper, that are insulated from each other.
- Brushes: The brushes are stationary contacts that make physical contact with the commutator segments. They are typically made of carbon or graphite and provide electrical connections to the armature windings.
2. Electromagnetic Induction:
When a current-carrying conductor is placed in a magnetic field, it experiences a force due to the interaction between the magnetic field and the current. This phenomenon is described by the right-hand rule, where the direction of the force is perpendicular to both the current direction and the magnetic field direction.
3. Motor Operation:
When a DC motor is powered, a DC voltage is applied to the armature windings through the brushes and commutator. The current flowing through the armature windings creates a magnetic field around the windings. This magnetic field interacts with the fixed magnetic field produced by the stator, resulting in a force that causes the rotor to rotate.
4. Commutation:
The commutation process is crucial for the continuous rotation of the rotor in a DC motor. As the rotor spins, the brushes make contact with different commutator segments, effectively reversing the direction of the current in the armature windings at the appropriate timing. This reversal of current flow ensures that the torque generated in the armature windings is always in the same direction, allowing for continuous rotation of the rotor.
5. Speed Control:
The speed of a DC motor can be controlled by varying the applied voltage. Reducing the voltage results in a decrease in the magnetic field strength, which in turn decreases the force acting on the armature windings. This reduction in force leads to a decrease in the motor’s speed. Conversely, increasing the voltage increases the speed of the motor. Precise speed control can be achieved by using electronic circuits to regulate the voltage supplied to the motor.
6. Advantages and Applications:
DC motors offer several advantages, including:
- High starting torque, making them suitable for applications requiring high initial force.
- Excellent speed control capabilities, allowing for precise and adjustable speed regulation.
- Relatively simple construction and ease of maintenance.
- Wide range of sizes and power ratings, making them adaptable to various applications.
DC motors find extensive use in numerous applications, such as robotics, industrial automation, electric vehicles, appliances, and more.
By understanding the basic working principle behind a DC motor, one can appreciate its functionality and explore its applications in different fields.
Are there specific types of DC motors designed for different industries or applications?
Yes, there are specific types of DC (Direct Current) motors that are designed and optimized for various industries and applications. DC motors offer a wide range of performance characteristics, allowing them to be tailored to specific requirements. Here’s a detailed explanation of the types of DC motors designed for different industries or applications:
1. Brushed DC Motors:
Brushed DC motors are commonly used in applications that require simple and cost-effective motor solutions. They are suitable for applications with lower efficiency requirements and where maintenance considerations are manageable. Some common industries and applications that use brushed DC motors include:
- Automotive: Power window mechanisms, windshield wipers, cooling fans, and seat adjustment systems.
- Consumer Electronics: Household appliances, toys, power tools, and personal care devices.
- Industrial Machinery: Conveyors, pumps, fans, and machine tools.
2. Brushless DC Motors:
Brushless DC motors are known for their higher efficiency, greater reliability, and precise control capabilities. They are widely used in industries and applications that demand higher performance and advanced control features. Some specific industries and applications that utilize brushless DC motors include:
- Automotive: Electric power steering systems, electric vehicles, hybrid vehicles, and HVAC systems.
- Aerospace and Defense: Actuators, robotics, unmanned aerial vehicles (UAVs), and missile systems.
- Medical and Laboratory Equipment: Centrifuges, pumps, robotics, and diagnostic devices.
- Industrial Automation: CNC machines, robotics, automated guided vehicles (AGVs), and precision motion control systems.
- Renewable Energy: Wind turbine generators, solar tracking systems, and energy storage systems.
3. High-Torque DC Motors:
High-torque DC motors are designed to provide substantial torque output at low speeds. They are commonly used in applications that require heavy lifting or high starting torque. Industries and applications that often utilize high-torque DC motors include:
- Material Handling: Cranes, hoists, winches, lifts, and elevators.
- Construction and Mining: Excavators, bulldozers, drilling rigs, and conveyor systems.
- Automotive: Electric vehicles, electric powertrains, and traction control systems.
- Marine and Shipbuilding: Thrusters, winches, and anchor handling systems.
4. Low-Voltage DC Motors:
Low-voltage DC motors are designed to operate at lower voltages, typically below 24 volts. They are commonly used in battery-powered applications and systems where safety or specific voltage requirements exist. Some industries and applications that utilize low-voltage DC motors include:
- Automotive: Automotive accessories, window actuators, and door locks.
- Robotics and Hobbyist Projects: DIY robots, RC vehicles, and model trains.
- Solar Power Systems: Solar tracking systems, solar panel actuators, and solar-powered water pumps.
- Home Automation: Automated blinds, curtains, and smart home devices.
These are just a few examples of the types of DC motors designed for different industries and applications. The versatility and adaptability of DC motors make them suitable for a wide range of uses, and manufacturers often offer customized motor solutions to meet specific requirements.
How does the size and power rating of a DC motor affect its suitability for different tasks?
The size and power rating of a DC (Direct Current) motor play crucial roles in determining its suitability for different tasks and applications. The size and power rating directly impact the motor’s performance characteristics, including its torque output, speed range, efficiency, and overall capabilities. Here’s a detailed explanation of how the size and power rating of a DC motor affect its suitability for different tasks:
Size of DC Motor:
The size of a DC motor refers to its physical dimensions, including its diameter, length, and overall volume. The size of the motor influences its ability to fit into specific spaces or applications with space constraints. Here are some key considerations regarding the size of a DC motor:
1. Space Limitations: In applications where space is limited, such as small robotic systems or compact machinery, smaller-sized DC motors are preferred. These motors provide a more convenient and efficient integration into the overall system design.
2. Weight Constraints: Certain applications, such as drones or lightweight robots, may have strict weight limitations. Smaller-sized DC motors are generally lighter, making them more suitable for weight-sensitive tasks where minimizing the overall system weight is essential.
3. Cooling and Heat Dissipation: The size of a DC motor can impact its ability to dissipate heat generated during operation. Smaller-sized motors may have less surface area for heat dissipation, which can lead to increased operating temperatures. In contrast, larger-sized motors typically have better heat dissipation capabilities, allowing for sustained operation under heavy loads or in high-temperature environments.
Power Rating of DC Motor:
The power rating of a DC motor refers to the maximum power it can deliver or the power it consumes during operation. The power rating determines the motor’s capacity to perform work and influences its performance characteristics. Here are some key considerations regarding the power rating of a DC motor:
1. Torque Output: The power rating of a DC motor is directly related to its torque output. Higher power-rated motors generally provide higher torque, allowing them to handle more demanding tasks or applications that require greater force or load capacity. For example, heavy-duty industrial machinery or electric vehicles often require DC motors with higher power ratings to generate sufficient torque for their intended tasks.
2. Speed Range: The power rating of a DC motor affects its speed range capabilities. Motors with higher power ratings can typically achieve higher speeds, making them suitable for applications that require rapid or high-speed operation. On the other hand, lower power-rated motors may have limited speed ranges, making them more suitable for applications that require slower or controlled movements.
3. Efficiency: The power rating of a DC motor can impact its efficiency. Higher power-rated motors tend to have better efficiency, meaning they can convert a larger proportion of electrical input power into mechanical output power. Increased efficiency is desirable in applications where energy efficiency or battery life is a critical factor, such as electric vehicles or portable devices.
4. Overload Capability: The power rating of a DC motor determines its ability to handle overloads or sudden changes in load conditions. Motors with higher power ratings generally have a greater overload capacity, allowing them to handle temporary load spikes without stalling or overheating. This characteristic is crucial in applications where intermittent or varying loads are common.
Overall, the size and power rating of a DC motor are important factors in determining its suitability for different tasks. Smaller-sized motors are advantageous in space-constrained or weight-sensitive applications, while larger-sized motors offer better heat dissipation and can handle heavier loads. Higher power-rated motors provide greater torque, speed range, efficiency, and overload capability, making them suitable for more demanding tasks. It is crucial to carefully consider the specific requirements of the application and choose a DC motor size and power rating that aligns with those requirements to ensure optimal performance and reliability.
editor by CX 2023-10-23
China factory 45mm 12V 24V 36V 48V High Torque Low Rpm Brush or Brushless DC Planetary Gear Motor with Encoder Option vacuum pump oil
Product Description
A. 45mm High Torque DC Planetary Gear Motor with Encoder Specification:
1. Voltage: 6V 12V 24V
2. Speed: 1-1600rpm
3. Torque: 1-200kg. Cm rated torque
4. Gearbox 45mm Dia X 33.6-73.8mm length
5. Motor’s voltage, speed, torque, shaft can accept customizied requirment after evaluation.
6. Packing Details: 28*26*22.5cm, N. W. 14KGS 40PCS/CTNS
7. The datasheet and price range only typical data for reference, Gear motor’s price are usually decide by Motor’s reduction ratio and torque. Please fell free to contact with me if youwant this motor
Dimension:
B. Company Capacity
1. Production line
2. Test equipment:
3. Certificates:
4 Exhibitions And Customer Visit:
5. FAQ(Q=Question, A=Answer)
Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q:Do you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some mould charge and design charge.
Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.
Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.
Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders
Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.
Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.
Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.
Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders.
Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.
Q:What certifications do you have?
A:We currently have CE and ROSH certifications.
Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not able to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.
Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!
Weclome contact with us if have any questions about this motor or other products!
| Application: | Universal |
|---|---|
| Operating Speed: | Low Speed |
| Structure and Working Principle: | Brush |
| Certification: | ISO9001, Ce, RoHS |
| Brand: | Leison Motor |
| Effiency: | Ie1 |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
How is the efficiency of a gear motor measured, and what factors can affect it?
The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:
Measuring Efficiency:
The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:
Efficiency = (Pout / Pin) * 100%
The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:
Pout = T * ω
The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:
Pin = V * I
By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.
Factors Affecting Efficiency:
Several factors can influence the efficiency of a gear motor. Here are some notable factors:
- Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
- Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
- Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
- Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
- Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
- Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.
By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.
Can gear motors be used for precise positioning, and if so, what features enable this?
Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:
1. Gear Reduction:
One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.
2. High Resolution Encoders:
Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.
3. Closed-Loop Control:
Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.
4. Stepper Motors:
Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.
5. Servo Motors:
Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.
6. Motion Control Algorithms:
Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.
By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2023-10-20
China manufacturer CZPT MD020020-36 Low Rpm 208rpm 6kg. Cm High Torque 20mm Planetary Gearbox Brush DC Gear Motor for Educational Intelligent Equipment brushless motor
Product Description
CZPT 20MM DC Planetary plastic gearbox brushless dc Gear Motor
Product Description
above specifications just for reference and customizable according to requirements.
| motor specifications:20mm motor | |
| motors (optional) | brushless dc motor,brushed dc motor,stepper motor,coreless motor |
| voltage(optional) | 3-24v |
| input speed | <=15000rpm |
| current | 300mA max |
| performance Data:20mm Planetary plastic Gearbox brush motor / brushless motor / Stepper Motor / Coreless Motor | |||||||
| Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
| rpm | rpm | gf.cm | gf.cm | mm | mm | ||
| PD571571-4 | 1875 | 7500 | 6000 | 15000 | 4 | 17.6 | 42.7 |
| PD571571-6 | 1250 | 5000 | 6000 | 15000 | 6 | 17.6 | 42.7 |
| PD571571-16 | 469 | 1875 | 6000 | 15000 | 16 | 22.9 | 48 |
| PD571571-24 | 313 | 1250 | 6000 | 15000 | 24 | 22.9 | 48 |
| PD571571-36 | 208 | 833 | 6000 | 15000 | 36 | 22.9 | 48 |
| PD571571-64 | 117 | 469 | 6000 | 15000 | 64 | 28.2 | 53.3 |
| PD571571-96 | 78 | 313 | 6000 | 15000 | 96 | 28.2 | 53.3 |
| PD571571-144 | 52 | 208 | 6000 | 15000 | 144 | 28.2 | 53.3 |
| PD571571-216 | 35 | 139 | 6000 | 15000 | 216 | 28.2 | 53.3 |
| PD571571-256 | 29 | 117 | 6000 | 15000 | 256 | 33.5 | 58.6 |
| PD571571-384 | 20 | 78 | 6000 | 15000 | 384 | 33.5 | 58.6 |
| PD571571-576 | 13 | 52 | 6000 | 15000 | 576 | 33.5 | 58.6 |
| PD571571-864 | 9 | 35 | 6000 | 15000 | 864 | 33.5 | 58.6 |
| PD571571-1296 | 6 | 23 | 6000 | 15000 | 1296 | 33.5 | 58.6 |
| * The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. | |||||||
Please let us know your requirements and we will provide you with micro transmission solutions.
Product details show:
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | High Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control, Driving |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
| Customized Request |
|---|
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by CX 2023-06-05
China Professional 16mm OEM Electric DC Small Planetary Gearbox Gearmotor Reducer 24V 12 V Low Rpm Gear Motor supplier
Product Description
Product Description
Brushless gear motor , high efficiency and energy saving
Speed reduction ratio is optional
The external scheme can be used in bulk sorting and transportation
The drum motor is customized for the conveying line
With brushless gear motor, 50 kg load can be easily driven
Integrated photoelectric input and output ports, easier field wiring
15 internal rotating speeds and 7 external rotating speeds
Product Parameters
Detailed Photos
FAQ
Q: How to order?
A: send us inquiry → receive our quotation → negotiate details → confirm the sample → sign contract/deposit → mass production → cargo ready → balance/delivery → further cooperation.
Q: How about Sample order?
A: Sample is available for you. please contact us for details. Contact us
Q: Which shipping way is avaliable?
A: DHL, UPS, FedEx, TNT, EMS, China Post,Sea are available.The other shipping ways are also available, please contact us if you need ship by the other shipping way.
Q: How long is the deliver?
A: Devliver time depends on the quantity you order. usually it takes 15-25 working days.
Q: My package has missing products. What can I do?
A: Please contact our support team and we will confirm your order with the package contents.We apologize for any inconveniences.
Q: How to confirm the payment?
A: We accept payment by T/T, PayPal, the other payment ways also could be accepted,Please contact us before you pay by the other payment ways. Also 30-50% deposit is available, the balance money should be paid before shipping.
| Application: | Machine Tool |
|---|---|
| Speed: | 5-1000r/Min |
| Number of Stator: | Single-Phase |
| Function: | Driving |
| Casing Protection: | Totally Enclosed |
| Number of Poles: | 4 |
| Customization: |
Available
| Customized Request |
|---|
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-04-26
China 12v 24v Micro Dc Gear Motor High Torque 40KG.CM Low Rpm 100rpm 180rpm 300rpm 500rpm Shunli Motor Strong or Normal One for Option wholesaler
Warranty: 3months-1year
Product Number: GM37BM545/555/575
Use: BOAT, Vehicle, Enthusiast, Property Appliance, 12v 24v micro dc equipment motor large torque 40KG.CM low rpm
Variety: Equipment MOTOR
Torque: 5~thirty kg.cm
Construction: Permanent Magnet
Commutation: Brush
Safeguard Attribute: Totally Enclosed
Pace(RPM): 5-900rpm
Continuous Existing(A): .5-15A
Efficiency: 70%
shaft: personalized
Brush Sort: Carbon brush or Metal brush
Stop engage in: Max .3mm
Stall Torque: 15kg.cm
Magnet: Powerful or Normal 1 for alternative
tailored: of course
Rated Voltage: 12.0V
Rated Velocity: 5250rpm
Stall existing: 2.7-5.5A
Certification: CCC
Packaging Particulars: Poly foam within, robust export carton box outside, with pallet, or as the consumer wished. 12v 24v micro dc equipment motor high torque 40KG.CM reduced rpm 100rpm 180rpm 300rpm 500rpm for vending machine/robotic/RC product/energy
Port: HangZhou
12v 24v micro dc gear motor high torque 40KG.CM reduced rpm 100rpm 180rpm 300rpm 500rpm for vending equipment/robot/RC design/power Solution Specifics
Motor Personalized Specification, Make sure you Contact Us.
Reference Drawing
——GM37BM545/555/575
——A component: Gearbox duration
——B component: Micro dc motor length
Motor Performance Curves
Reference Datasheet
Gearbox Specialized Day
| Amount of phases | 2 | 3 | four | five | 6 | seven |
| Ratio | six.25K /10K | 19K / 20K /30K | 38K / 44K / 56K / 60K / 90K | 75K / 88K / 102K / 131K / 168K / 210K / 270K / 56KQ | 263K / 393K / 450K / 506K / 630K / 810K | 113KQ / 170KQ 1200K / 1600K |
| Gearbox Duration “A”(mm) | 19 | 21 | 24 | 26.five | 29 | 31 |
| Max. Rated Torque | 5. Kgf.cm | 8. Kgf.cm | 12. Kgf.cm | 20 Kgf.cm | 30 Kgf.cm | 30 Kgf.cm |
| Max. Gear Broke Torque | 12. Kgf.cm | twenty. Kgf.cm | thirty. Kgf.cm | fifty. Kgf.cm | 80. Kgf.cm | eighty. Kgf.cm |
| Gearbox Effectiveness | 90%~ninety five% | eighty five%~90% | seventy five%~eighty five% | 60%~75% | 45%~60% | 35%~45% |
Client Evaluation
Certifications
Business DetailsWhy do you choose us:
1. Our Organization
We are a manufacturing facility specialize in making motors far more than 14 a long time, and we have 3 factories, respectfully nearby in HangZhou, HangZhou, HangZhou, professional R& 10kw electric powered car kit with motor controller lithium battery for sedan, golfing cart, sightseeing bus D staff mature administration and knowledgeable engineer salesman will carry you a nice searching encounter.
2.High quality handle
In buy to confirm high quality,from we get materials to cargo to be meticulously checked every single step of the way.Top quality is our foundation of our growth.
three.Our support
We are gold seller and in possession of high trustworthiness
one hundred%on-time shipping and delivery rate confirm your merchandise comes timely.
Samples will be produced in 2 weeks.Custom-made samples will be prouced inside 3 weeks.
Well timed reply,your information will be replied inside 2 several hours.
FAQ1.Q: Are you buying and selling firm or company?A: We’re factory. We focus in micro dc motor and dc gear motor for far more than fourteen a long time.2.Q: What is the payment time period for a new customer?A: We can attract up an Ali Assurance Buy Online for our new customer, which can spend online with Grasp Card, Visa, etc. Customer also can pay out with PayPal or TT and many others.3.Q: I can’t find a ideal motor on your internet site, can you personalize the motor for me?A: Indeed, we can customize a suited motor in accordance to our customer’s specifications.4.Q: Do you have certificates for the motors?A: Indeed, we have CE, FCC, ISO, etc. If you have the other certificates requirement, we can apply it for you.5.Q: How is your High quality Handle?A: We have specialist examining workers on every production line process. After ending the whole motor, .75kw 2.5kw 3kw 4kw 5.5kw 7.5kw 11kw IE2 IE3 efficiency Squirrel Cage 3 Stage AC Electrical Motors we have the total high quality machine to check the motor. This sort of as Hardness Tester, 2.5D Image Tester, Salt Spray Chamber, Lifestyle Tester, Temperature Check Machine, and Noise tester and many others.Advise Product
Make contact with UsSearching forward to your comments !
—————————Shunli Motor
HangZhou Shunli Motor Co., Custom-made Non-regular CNC Machined Bushing Shaft Collar Steel Pipe Collar with Zinc Coating Ltd
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by czh2023-02-15
China 10260mm Micro gearbox 12v 24v 200kg cm 50kgcm 75w 60 watt high torque low speed 5 rpm 10 rpm dc flat geared motor with Hot selling
Guarantee: 3months-1year
Product Variety: TJP102FR
Utilization: House Equipment, Cosmetic instrument, Smart Home, The phase lights motor
Sort: Equipment MOTOR
Torque: 15 N.m
Design: Long term Magnet
Commutation: Brush
Shield Characteristic: Drip-proof
Velocity(RPM): twenty~3pcs.* Our warranty period of time is 1 calendar year.* We have 5 R&D engineers can provide you skilled answers.* We have a competitive cost in Chinese industry, or even in the entire entire world.* ten to 40 days fast supply time foundation on distinct portions.* We have CE and ROHS certifications.* Our customer service employees will reply to you inside twelve hrs. Firm Heritage Manufacturing facility True Landscape Solution Certificates Purchasers Suggestions OEM & ODM CAD layout: All accessories of dc gear motor are designed and drawn by our engineers. We use CAXA, NGWN to design and style distinct gears for our new goods. Solidworks is a specialist 3D modeling software, we will design and style motor areas and employing 3D model for assembly verification. We have a rigorous solution advancement approach, the basic solution development cycle in 40-60 times Packing and transport 1. All purchase schedules are managed separately by each and every salesman 2. All resources go by means of strict top quality inspection 3. All concluded merchandise will be transported out after passing inspection 6 grooves big pulley wheel steel content for gearbox pulley 4. All items are packed in foam cartons: The sample supply time of each and every expresses are as follows(for illustration to the US): * DHL 7~12 perform times * FedEx 6~9 work times * TNT 7~12 perform times * UPS 8~eleven perform times * EMS 10~18 function times The shipping date of bulk merchandise requirements particular negotiation. If the sample is delayed, we will notify you in advance and confirm the new shipping time. FAQ Q: Are you investing business or maker ?A: We are manufacturing unit.Q: How to buy?A: Deliver us inquiry → Obtain our quotation → Negotiate details → Confirm the sample → Indicator deal/deposit → Mass production → Cargo completely ready → Balance/shipping and delivery → More cooperationQ: How about Sample order?A: Sample is obtainable for you. please get in touch with us for particulars. Once we charge you sample payment, you should come to feel easy, it would be refund when you spot formal order.Q: Which shipping way is accessible?A: DHL, UPS, FedEx, TNT, EMS, China Publish,Sea are accessible.The other delivery ways are also accessible, remember to make contact with us if you require ship by the other shipping and delivery way. Q: How lengthy is the provide[Making] and transport?A: Supply time is dependent on the quantity you purchase. generally it will take 7-15 functioning days.Q: My package deal has lacking items. What can I do?A: Make sure you contact our help staff and we will confirm your purchase with the bundle contents.We apologize for any inconveniences. Q: How to confirm the payment?A: We settle for payment by T/T, PayPal, the other payment techniques also could be recognized,You should make contact with us prior to you spend by the other payment approaches. Also 30-fifty% deposit is obtainable, the balance cash must be paid just before delivery.
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The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by czh2023-02-15
China Bg 110zyt 11.9-16kg. Cm High Torque 110V 220V Low Rpm Brush DC Electric Planetary Gear Motor manufacturer
Product Description
| BG 110ZYT DC Brushed Motor | |
| Environmental Problems | -20ºC~50ºC |
| Insulation Clase | B |
| Safety course | IP44 |
| Sound | ≤65dB |
| Variety of phases | Single |
| Lifespan | >1000h |
| Electrical Specs | |||||||||
| Product | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power | Speed | Torque | Current | Speed | Existing | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 110ZYT01 | 110 | 185 | 1500 | 1.17 | 2.5 | 2000 | .35 | 3.5 | seven.five |
| BG 110ZYT02 | 220 | 245 | 1500 | 1.56 | one.5 | 2000 | .2 | 4.eight | 4.5 |
| We can also customise items according to buyer requirements. | |||||||||
| Planetary Gear Motor Technological Knowledge-BG | ||||||||
| Ratio | 4 | six | 16 | 36 | 64 | 216 | 256 | 1296 |
| NO-load velocity | five hundred | 333 | 125 | 55.five | 31 | 8 | 7.8 | 1.6 |
| Rated velocity(rpm) | 375 | 250 | ninety three | 40.five | 23.5 | 7 | 5.eight | 1.one |
| Rated torque(N.m) | 4.2 | six.three | 16.84 | fifty six | fifty six | 189.five | two hundred | 200 |
Set up in 1994, HangZhou BG Motor Factory is a expert manufacturer of brushless DC motors, brushed DC motors, planetary equipment motors, worm gear motors, Common motors and AC motors. We have a plant area of 6000 square meters, a number of patent certificates, and we have the impartial design and growth abilities and strong technological power, with an once-a-year output of far more than 1 million units. Considering that the beginning of its establishment, BG motor has centered on the overall answer of motors. We manufacture and layout motors, offer expert tailored providers, answer speedily to buyer needs, and actively support customers to fix troubles. Our motor products are exported to 20 nations, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and so forth.
Our founder, Mr. Sun, has a lot more than forty several years of encounter in motor technological innovation, and our other engineers also have far more than 15 years of expertise, and sixty% of our personnel have far more than ten many years of expertise, and we can guarantee you that the quality of our motors is prime notch.
The items cover AGV, underwater robots, robots, sewing equipment industry, vehicles, healthcare products, automatic doorways, lifting equipment, industrial tools and have a wide selection of purposes.
We strive for CZPT in the quality of each solution, and we are only a small and refined producer.
Our eyesight: Generate the world forward and make daily life far better!
Q:1.What type of motors can you give?
A:At current, we mostly make brushless DC motors, brush DC motors, AC motors, Common Motors the electrical power of the motor is considerably less than 5000W, and the diameter of the motor is not a lot more than 200mm
Q:2.Can you deliver me a price tag list?
A:For all of our motors, they are custom-made based mostly on distinct demands like lifetime, sounds,voltage,and shaft and many others. The cost also may differ according to once-a-year amount. So it is actually challenging for us to give a price tag record. If you can share your in depth specifications and annual quantity, we will see what supply we can provide.
Q:3.Can l get some samples?
A:It is dependent. If only a handful of samples for private use or substitute, I am afraid it’s going to be tough for us to provide simply because all of our motors are custom created and no inventory available if there are no even more needs. If just sample screening just before the formal purchase and our MOQ,price tag and other phrases are suitable,we might love to supply samples.
This fall:Can you give OEM or ODM support?
A:Yes,OEM and ODM are both obtainable, we have the expert R&D dept which can provide professional remedies for you.
Q5:Can l visit your manufacturing unit ahead of we spot an buy?
A:welcome to go to our manufacturing unit,put on every happy if we have the opportunity to know each and every other far more.
Q:6.What’s the lead time for a regular buy?
A:For orders, the normal guide time is fifteen-twenty days and this time can be shorter or more time dependent on the different model,interval and amount.
| Application: | Industrial, Robot Arm |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| BG 110ZYT DC Brushed Motor | |
| Environmental Conditions | -20ºC~50ºC |
| Insulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Number of phases | Single |
| Lifespan | >1000h |
###
| Electrical Specifications | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power | Speed | Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 110ZYT01 | 110 | 185 | 1500 | 1.17 | 2.5 | 2000 | 0.35 | 3.5 | 7.5 |
| BG 110ZYT02 | 220 | 245 | 1500 | 1.56 | 1.5 | 2000 | 0.2 | 4.8 | 4.5 |
| We can also customize products according to customer requirements. | |||||||||
###
| Planetary Gear Motor Technical Data-BG | ||||||||
| Ratio | 4 | 6 | 16 | 36 | 64 | 216 | 256 | 1296 |
| NO-load speed | 500 | 333 | 125 | 55.5 | 31 | 8 | 7.8 | 1.6 |
| Rated speed(rpm) | 375 | 250 | 93 | 40.5 | 23.5 | 7 | 5.8 | 1.1 |
| Rated torque(N.m) | 4.2 | 6.3 | 16.84 | 56 | 56 | 189.5 | 200 | 200 |
| Application: | Industrial, Robot Arm |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| BG 110ZYT DC Brushed Motor | |
| Environmental Conditions | -20ºC~50ºC |
| Insulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Number of phases | Single |
| Lifespan | >1000h |
###
| Electrical Specifications | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power | Speed | Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 110ZYT01 | 110 | 185 | 1500 | 1.17 | 2.5 | 2000 | 0.35 | 3.5 | 7.5 |
| BG 110ZYT02 | 220 | 245 | 1500 | 1.56 | 1.5 | 2000 | 0.2 | 4.8 | 4.5 |
| We can also customize products according to customer requirements. | |||||||||
###
| Planetary Gear Motor Technical Data-BG | ||||||||
| Ratio | 4 | 6 | 16 | 36 | 64 | 216 | 256 | 1296 |
| NO-load speed | 500 | 333 | 125 | 55.5 | 31 | 8 | 7.8 | 1.6 |
| Rated speed(rpm) | 375 | 250 | 93 | 40.5 | 23.5 | 7 | 5.8 | 1.1 |
| Rated torque(N.m) | 4.2 | 6.3 | 16.84 | 56 | 56 | 189.5 | 200 | 200 |
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by czh 2022-12-13
China Best Sales Small 16mm Low Rpm 3V 6V DC Gear Motor with Cutting Gears near me manufacturer
Item Description
CZPT MOTOR – DC Gear Motor D162A1(16MM) – Central Axis
Technical specs:
-Voltage: 3.-6.0V
-Pace: twenty five-200RPM
-Torque: .twelve-.7Kg. Cm
-Present: one hundred seventy-250mA
-Output: one hundred sixty-250mW
Drawing:
Specification:
About Us:
We specialised in studying, creating and servicing electric motors, gearbox and large precision gears with the small modules. After a long time of advancement, we have an impartial solution style and R&D team, service crew and specialist high quality handle crew.
What is a lot more, we have 2 joint ventures. 1 is located in HangZhou, which produces hybrid stepper motor, precious linear stepper motor, brushless DC motor, servo motor, stepper motor driver, brushless motor driver, encoder and brake. Yet another 1 is situated in HangZhou, which creates DC gear motor. The factory has dozens of CNC devices and large precision test products, implements the method management and automatic procedure in most producing approach.
Function Movement:
Advantage:
one. Numerous many years of experience in manufacturing and designing DC motor gearbox
2. Practical & Helpful Client Service
3. Lower Charges Direct From Manufacturing unit Suppliers
4. Large Product Performance: Reduced noise, Higher effectiveness, Long lifespan
five. Modest Orders Accepted
Package:
Related Products:
How to Assemble a Planetary Motor
A Planetary Motor utilizes numerous planetary surfaces to create torque and rotational speed. The planetary system allows for a vast selection of equipment reductions. Planetary systems are particularly powerful in apps exactly where larger torques and torque density are required. As this kind of, they are a well-liked decision for electric autos and other apps where high-speed mobility is essential. However, there are numerous rewards associated with utilizing a planetary motor. Study on to discover much more about these motors.
VPLite
If you’re seeking to substitute the original VP, the VPLite has a comparable output shaft as the original. This implies that you can blend and match your original gear sets, including the input and output shafts. You can even combine steel inputs with plastic outputs. Moreover, if you decide to change the gearbox, you can easily disassemble the total device and replace it with a new a single without losing any output torque.
When compared to a planetary motor, a spur gear motor utilizes much less gears and is therefore less expensive to generate. Nevertheless, the latter isn’t really ideal for large-torque programs. The torque created by a planetary gearmotor is evenly distributed, which helps make it excellent for apps that need increased torque. Even so, you may possibly have to compromise on the torque output if you might be searching for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring equipment with a 30% glass-crammed nylon gear. This gearbox is obtainable in two measurements, which indicates you can blend and match components to get a greater equipment ratio. The VPLite gearbox also has a woman 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for greatest efficiency.
VersaPlanetary
The VersaPlanetary is a highly flexible planetary motor that can be mounted in a assortment of methods. Its unique design consists of a detachable shaft coupler technique that helps make it simple to swap out the motor with yet another. This planetary motor mounts in any position exactly where a CIM motor mounts. Here’s how to assemble the motor. Initial, eliminate the hex output shaft from the VersaPlanetary output phase. Its single ring clip holds it in location. You can use a drill push to drill a gap into the output shaft.
Right after mounting the gearbox, you can then mount the motor. The mounting hardware integrated with the VersaPlanetary Planetary Motor arrives with four ten-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-appropriate motor. After assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with standard planetary gearboxes. Nonetheless, it does demand further elements. You can acquire a gearbox without the motor but you will want a pinion. The pinion attaches to the shaft of the motor. The gearbox is quite durable and resilient, so you is not going to have to fret about it breaking or putting on out.
Self-centering planetary gears
A planetary motor is a straightforward mechanical device that rotates close to a axis, with the planets shifting about the shaft in a radial course. The planets are positioned so that they mesh with the two the sun gear and the output gears. The carrier 48 is flexibly linked to the push shaft and can go relying on the forces exerted by the planet gears. In this way, the planets can often be in the optimum mesh with the output gears and solar gear.
The very first phase in developing a planetary gear motor is to determine the amount of tooth in each earth. The number of teeth ought to be an integer. The tooth diameters of the planets should mesh with every other and the ring. Generally, the enamel of 1 earth need to mesh with every other, but the spacing between them need to be equivalent or higher than the other. This can be reached by considering the tooth rely of each and every earth, as properly as the spacing amongst planets.
A second phase is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with equally enter and output gears to offer optimum torque. For this to be feasible, the world gears have to be linked with the output shaft and the enter shaft. Similarly, the output shaft need to also be ready to align with the enter gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive large masses and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is frequently used in applications that need higher torque. Planetary Motor encoders can support you keep monitor of your robot’s situation or velocity.
They are also capable to handle motor placement and speed with precision. Most of them characteristic higher resolution. A .eighteen-degree resolution encoder will give you a bare minimum of 2000 transitions per rotation amongst outputs A and B. The encoder is built to industrial standards and has a durable gearbox to steer clear of damage. The encoder’s robust style signifies it will not stall when the motor reaches its optimum pace.
There are a lot of benefits to a planetary motor encoder. A higher-good quality one will not drop its placement or velocity even if it truly is subject to shocks. A very good good quality planetary motor will also last a lengthy time. Planetary motors are fantastic for resale or for your possess project. If you might be thinking about buying a planetary motor, think about this details. It’s going to help you determine if a certain design is right for your wants.
Cost
There are many advantages of planetary motors. 1 of the greatest is their value, but they can also be utilized in numerous distinct programs. They can be blended with a variety of gearboxes, and are ideal for various sorts of robots, laboratory automation, and manufacturing apps. Planetary gearboxes are offered in many diverse components, and plastic planetary gearboxes are an economical option. Plastic gearboxes reduce sound at increased speeds, and metal input phase gears are accessible for large torques. A modified lubrication technique can support with difficult working situations.
In addition to becoming far more tough, planetary motors are a lot far more effective. They use less gears, which lowers the all round cost of creation. Based on the software, a planetary motor can be used to move a heavy item, but is normally considerably less expensive than its counterpart. It is a much better option for scenarios exactly where the load is fairly lower and the motor is not used often. If you want a quite higher torque output, a planetary motor may be the better choice.
Planetary gear units are a great option for purposes demanding higher precision, large dynamics, and high torque density. They can be designed and created utilizing TwinCAT and TC Movement Designer, and are sent as complete motor and equipment device assemblies. In a couple of straightforward actions, you can determine the torque necessary and compare the expenses of diverse planetary equipment models. You can then pick the ideal product for your software. And since planetary equipment units are so successful, they are a wonderful choice for high-end industrial purposes.
Applications
There are several diverse purposes of the planetary motor. One particular such application is in movement control. Planetary gearboxes have several advantages, like high torque, minimal backlash, and torsional stiffness. They also have an extremely compact style, and can be used for a assortment of apps, from rack and pinion drives to delta robotics. In numerous situations, they are less pricey to manufacture and use than other kinds of motors.
One more application for planetary equipment models is in rotary tables. These devices need high precision and lower backlash for their specific positioning. Planetary gears are also required for sounds reduction, which is a typical function in rotary tables. Higher precision planetary gears can make the height adjustment of OP tables a breeze. And because they are very resilient and call for minimal sound, they are a excellent choice for this software. In this situation, the planetary equipment is matched with an AM8000 sequence servomotor, which presents a extensive assortment of alternatives.
The planetary gear transmission is also extensively utilized in helicopters, automobiles, and maritime purposes. It is more innovative than a countershaft generate, and is able of larger torque to excess weight ratios. Other positive aspects consist of its compact layout and reduced noise. A essential issue in the growth of this type of transmission is to decrease vibration. If the output of a planetary gear transmission technique is loud, the vibration caused by this sort of drive program may possibly be also loud for comfort and ease.
China manufacturer ZD High Torque Low RPM GN Type / GU Electric CZPT Induction DC Gear Motor near me factory
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ZD Leader has a broad range of micro motor generation lines in the business, which includes DC Motor, AC Motor, Brushless Motor, Planetary Equipment Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and so on. By way of technical innovation and customization, we support you develop excellent software systems and supply adaptable options for various industrial automation scenarios.
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Positive aspects of a Planetary Motor
Aside from being one of the most effective kinds of a travel, a Planetary Motor also offers a wonderful number of other advantages. These characteristics allow it to develop a extensive variety of equipment reductions, as properly as produce larger torques and torque density. Let us get a closer search at the benefits this mechanism has to provide. To understand what helps make it so interesting, we will discover the different kinds of planetary systems.
Solar gear
The photo voltaic equipment on a planetary motor has two distinctive rewards. It produces significantly less sound and heat than a helical gear. Its compact footprint also minimizes sound. It can function at large speeds without having sacrificing efficiency. Even so, it must be taken care of with consistent care to work proficiently. Photo voltaic gears can be easily damaged by water and other particles. Photo voltaic gears on planetary motors may possibly require to be replaced above time.
A planetary gearbox is composed of a solar equipment and two or much more planetary ring and spur gears. The sunlight gear is the main equipment and is driven by the enter shaft. The other two gears mesh with the sunshine gear and have interaction the stationary ring gear. The 3 gears are held jointly by a provider, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another edge of planetary gears is that they can transfer larger torques even though becoming compact. These positive aspects have led to the development of solar gears. They can minimize the amount of power eaten and generate much more electrical power. They also offer a lengthier services lifestyle. They are an exceptional choice for solar-powered vehicles. But they have to be mounted by a licensed solar power organization. And there are other rewards as well. When you set up a photo voltaic equipment on a planetary motor, the power developed by the sun will be transformed to beneficial energy.
A photo voltaic gear on a planetary motor utilizes a solar equipment to transmit torque from the sunlight to the world. This system works on the principle that the sun gear rotates at the identical fee as the world gears. The sun gear has a common design and style modulus of -Ns/Np. That’s why, a 24-tooth solar gear equals a 3-1/2 earth equipment ratio. When you contemplate the effectiveness of solar gears on planetary motors, you will be ready to decide whether or not the photo voltaic gears are more successful.
Sun equipment
The mechanical arrangement of a planetary motor contains of two parts: a ring equipment and a sunshine gear. The ring gear is mounted to the motor’s output shaft, even though the sunlight gear rolls all around and orbits close to it. The ring gear and sunshine equipment are connected by a planetary carrier, and the torque they produce is distributed across their enamel. The planetary composition arrangement also lowers backlash, and is essential to obtain a rapid start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will flip in the very same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sunshine gear are connected to every single other by a shaft. The planetary gears and sunlight equipment rotate about every single other on the ring-gear carrier to decrease the pace of the output shaft. The planetary gear system can be multiplied or staged to get a larger reduction ratio.
A planetary equipment motor mimics the planetary rotation technique. The enter shaft turns a central equipment, recognized as the sunlight gear, although the planetary gears rotate all around a stationary solar gear. The motor’s compact style makes it possible for it to be effortlessly mounted to a motor vehicle, and its low weight helps make it ideal for modest automobiles. In addition to currently being hugely successful, a planetary equipment motor also provides a lot of other advantages.
A planetary gearbox employs a solar equipment to give torque to the other gears. The earth pinions mesh with an inner tooth ring equipment to make rotation. The carrier also functions as a hub among the enter equipment and output shaft. The output shaft combines these two parts, providing a greater torque. There are 3 varieties of planetary gearboxes: the sunshine equipment and a wheel travel planetary gearbox.
Planetary equipment
A planetary motor gear functions by distributing rotational pressure alongside a separating plate and a cylindrical shaft. A shock-absorbing unit is integrated among the separating plate and cylindrical shaft. This frustrated portion helps prevent abrasion use and foreign particles from moving into the gadget. The separating plate and shaft are positioned coaxially. In this arrangement, the enter shaft and output shaft are rotated relative to one yet another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly effective at transferring power, with 97% of the enter strength becoming transferred to the output. They can also have high gear ratios, and provide reduced noise and backlash. This design and style also makes it possible for the planetary gearbox to operate with electric powered motors. In addition, planetary gears also have a extended service life. The effectiveness of planetary gears is due in element to the huge quantity of enamel.
Other positive aspects of a planetary motor gear consist of the simplicity of changing ratios, as well as the diminished safety stock. Unlike other gears, planetary gears never require specific tools for modifying ratios. They are utilised in quite a few industries, and share parts throughout multiple dimensions. This signifies that they are value-successful to generate and need less safety inventory. They can endure substantial shock and dress in, and are also compact. If you happen to be seeking for a planetary motor equipment, you’ve got appear to the proper location.
The axial finish surface area of a planetary equipment can be worn down by abrasion with a separating plate. In addition, overseas particles may enter the planetary equipment gadget. These particles can injury the gears or even lead to sounds. As a result, you should check planetary gears for damage and dress in. If you might be hunting for a gear, make certain it has been thoroughly examined and mounted by a specialist.
Planetary gearbox
A planetary motor and gearbox are a widespread combination of electric powered and mechanical energy sources. They share the load of rotation between numerous equipment enamel to boost the torque capacity. This design and style is also more rigid, with low backlash that can be as low as one or two arc minutes. The rewards of a planetary gearmotor above a conventional electric powered motor contain compact dimension, high effectiveness, and considerably less danger of equipment failure. Planetary equipment motors are also much more trustworthy and sturdy than standard electrical motors.
A planetary gearbox is created for a solitary stage of reduction, or a a number of-phase unit can be constructed with many individual cartridges. Equipment ratios may possibly also be picked according to consumer choice, either to confront mount the output phase or to use a 5mm hex shaft. For multi-phase planetary gearboxes, there are a assortment of various alternatives obtainable. These include substantial-efficiency planetary gearboxes that obtain a 98% performance at solitary reduction. In addition, they are noiseless, and lessen heat loss.
A planetary gearbox could be employed to improve torque in a robot or other automatic method. There are different sorts of planetary gear sets obtainable, like gearboxes with sliding or rolling sections. When picking a planetary gearset, take into account the environment and other elements this kind of as backlash, torque, and ratio. There are several positive aspects to a planetary gearbox and the benefits and negatives linked with it.
Planetary gearboxes are comparable to individuals in a solar system. They function a central sunshine equipment in the center, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like framework around a stationary solar gear. When the gears are engaged, they are related by a carrier that is set to the machine’s shaft.
Planetary equipment motor
Planetary equipment motors minimize the rotational pace of an armature by 1 or far more moments. The reduction ratio relies upon on the structure of the planetary gear gadget. The planetary gear unit has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular sample to flip the pinion 3. When the pinion rotates to the engagement situation, it is engaged with the ring equipment 4. The ring gear then transmits the rotational torque to the armature shaft. The end result is that the engine cranks up.
Planetary equipment motors are cylindrical in shape and are obtainable in numerous energy amounts. They are generally made of metal or brass and contain several gears that share the load. These motors can manage enormous electrical power transfers. The planetary gear push, on the other hand, calls for much more components, this kind of as a sun’s gear and a number of planetary gears. Therefore, it might not be suitable for all varieties of purposes. For that reason, the planetary gear generate is usually utilized for a lot more complex devices.
Brush dusts from the electrical motor may possibly enter the planetary gear gadget and trigger it to malfunction. In addition, abrasion dress in on the separating plate can have an effect on the gear engagement of the planetary equipment gadget. If this occurs, the gears will not engage properly and may possibly make sounds. In order to avert such a situation from taking place, it is crucial to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different electrical power ranges and dimensions. These motors are typically cylindrical in condition and are made of steel, brass, plastic, or a mix of the two supplies. A planetary gear motor can be utilised in applications in which room is an issue. This motor also makes it possible for for reduced gearings in little spaces. The planetary gearing makes it possible for for large amounts of electricity transfer. The output shaft size is dependent on the gear ratio and the motor velocity.
China Hot selling CZPT 16mm Mini Gear DC Gearbox Low Rpm Electric Geared Motor for Medical Devices with Hot selling
Solution Description
Solution Description
Design: ZWBMD571571-711
Rated Voltage: 3V
No Load Pace: 26rpm
No load present: 40mA
Rated Pace: 22rpm
Rated Recent: 100mA
Rated Torque: 296.9g.cm
Total Size : 30.9mm
Rated Torque of Gear Box: 330g.cm
Immediate Torque of Equipment Box: 800g.cm
Equipment Ratio: 711:one
Gear Box Size: 16.9mm
Requirements:
over technical specs just for reference and customizable according to demands.
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HangZhou CZPT CZPT & Electronics Co., Ltd was set up in 2001,We supply the total travel remedy for customers from style, tooling fabrication, parts production and assembly.
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19+year encounter in production motor gearbox
We supply complex assist from r&d, prototype, screening, assembly and serial manufacturing , ODM &OEM
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Solution Efficiency: Lower noise, Large efficiency, Lengthy lifespan
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Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electricity: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
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packed in nylon firstly, then carton, and then strengthened with picket circumstance for outer packing.
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samples will be transported inside 10 days
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We Have passed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
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Indeed. Our organization can supply the samples to you, and the shipping time is about 5-15days according to the specification of gearbox you need to have.
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Our MOQ is 2000pcs. But at the beginning of our enterprise, we accept modest purchase.
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How to Optimize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from 1 spot to yet another. As its identify indicates, it is designed to rotate one particular object relative to an additional. Its primary use is to transmit torque from one particular stage to an additional. The most typical sorts of equipment motors are: worm, spur, and helical. Each and every of these has specific capabilities and can be utilised for a range of applications. Dependability is also an important aspect to contemplate when picking a gearmotor.
Purposes of a gear motor
Despite its little measurement, a equipment motor has many purposes. These consist of hefty machinery lifts, clinic beds, and electricity recliners. It is also discovered in many every day goods, this kind of as electromechanical clocks and cake mixers. Its flexibility permits it to generate a large force from a small electric powered motor. Here are some of its most common utilizes. You can also locate a gear motor in numerous household appliances and automobiles.
Ahead of deciding on a gearmotor, take into account the specs of the machine you want to electricity. You must consider its measurement, excess weight, and ambient problems, which include temperature regimes, noise stages, and contaminating resources. You ought to also take into account the envelope dimension, mounting method, and orientation. Other concerns consist of the envisioned service lifestyle, maintenance scope, and management type. The most suitable gearmotor for your distinct software will be one particular that can deal with the load.
The motor and gearbox types can be mixed and matched, based on the application. A 3-period asynchronous motor and a everlasting magnet synchronous servomotor are common choices for these products. The sort of motor and gearbox combination you pick will determine the power supply, the performance of the motor, and expense. When you understand the application, it will be easy to integrate a equipment motor into your method.
When employed in industrial applications, equipment motors are successful for decreasing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to lessen output velocity. They can also conserve energy, which positive aspects the employees who run them. In simple fact, industrial electric powered motor techniques are responsible for practically 1-tenth of the carbon dioxide emissions that are created by fossil-fueled power plants. Thankfully, efficiency and reliability are just two of the benefits of making use of gear motors.
Sorts
Ahead of picking a gearmotor, it is critical to realize its specs. The crucial variables to consider are the size, excess weight, and sound amount of the gearmotor. Furthermore, the energy, torque, and speed of the motor are essential aspects. Specs are also critical for its operating environment, such as the temperature and the degree of ingress defense. Ultimately, it is crucial to decide its duty cycle to ensure it will operate properly. To choose a appropriate gearmotor, seek the advice of the technical specs of your application.
Some typical apps of gearmotors incorporate packaging gear, conveyors, and material handling applications. They also appear with several positive aspects, such as their capability to manage equally situation and velocity. This can make them best for programs where speed and positioning are crucial. Parallel-shaft gear models, for occasion, are typically employed in conveyors, content dealing with, and metal mills. They are also able to work in higher-precision manufacturing. For these reasons, they are the most well-known sort of gearmotor.
There are a few typical types of gears. Helical gears have tooth that are inclined at 90 degrees to the axis of rotation, making them more productive. Helicoidal gears, in the meantime, have a lower sound stage and are as a result favored for apps demanding large torque. Worm gears are preferred for programs the place torque and pace reduction are essential, and worm gears are suited for those problems. They also have positive aspects above spur gears and worm gears.
The application of a gear motor is practically limitless. From weighty device lifts to clinic bed lifting mechanisms, equipment motors make it attainable to use a tiny rotor at a substantial velocity. Their lightweight development also enables them to transfer hefty masses, such as cranes, but they do so slowly. Gear motors are an exceptional choice in purposes where space is an problem. A handful of common programs are talked about below. When deciding on a equipment motor, don’t forget to choose the ideal dimensions and application for your demands.
Functions
A gearmotor’s pace is directly proportional to the gear ratio. By dividing the input velocity by the gear ratio, the output pace can be identified. Gear ratios earlier mentioned one particular lessen velocity, although equipment ratios underneath one boost pace. Performance of a gearmotor is defined as its capability to transfer strength by way of its gearbox. This efficiency factor requires into account losses from friction and slippage. Most gearmotor companies will provide this curve upon request.
There are several aspects that have to be regarded as when deciding on a gearmotor. Very first, the application need to satisfy the desired speed and torque. Second, the output shaft need to rotate in the sought after direction. 3rd, the load must be properly matched to the gearmotor. Lastly, the operating atmosphere must be regarded, like the ambient temperature and the degree of defense. These particulars will support you discover the ideal gearmotor. You can examine a variety of varieties of equipment motors on this website page and choose the a single that will meet your requirements.
The micro-DC equipment motor is one particular of the most adaptable varieties of geared motors. These motors are widely utilized in clever automobiles, robotics, logistics, and the intelligent metropolis. Other apps contain precision devices, private care equipment, and cameras. They are also commonly located in high-finish automotives and are utilized in sensible cities. They also discover use in several fields such as out of doors journey gear, images products, and electronics. The benefits of micro-DC gear motors are several.
The main purpose of a gear motor is to minimize the speed of a rotating shaft. Tiny electric powered clocks, for case in point, use a synchronous motor with a 1,two hundred-rpm output speed to travel the hour, minute, and second fingers. Whilst the motor is modest, the power it exerts is enormous, so it truly is crucial to ensure that the motor isn’t really over-driven. There is a substantial ratio amongst the input torque and the output torque.
Dependability
The reliability of a gear motor is dependent on a quantity of factors, such as materials good quality, machining precision, and functioning problems. Gear failure is typically much more critical than area tiredness, and can compromise personal security. Reliability is also influenced by the conditions of installation, assembly, and usage. The subsequent sections supply an overview of some crucial variables that affect equipment motor reliability. This report gives some ideas to improve gear motor trustworthiness.
First and foremost, make certain you are purchasing from a reputable provider. Equipment motors are expensive, and there is no standardization of the measurements. If a equipment breaks, replacing it can consider a lot of time. In the extended operate, reliability wins over something. But this isn’t going to suggest that you can ignore the value of gears – the high quality of a gear motor is much more essential than how prolonged it lasts.
Cost
The expense of a gear motor is relatively minimal in contrast to that of other types of electric powered motors. This variety of motor is typically utilized in cash counters, printers, smart houses, and automation tools. A DC equipment motor is also generally utilised in automated window equipment, glass curtain walls, and banknote vending devices. There are several benefits to utilizing a gear motor. Here are a couple of of them. Study on to find out far more about them.
Pace administration is yet another benefit of a equipment motor. The motors have a tendency to have much less use and tear than other motors, which implies much less frequent replacements. In addition, many equipment motors are simple to put in and need significantly less maintenance, which also aids lessen the overall cost of possession. Finally, simply because noise is a frequent worry for a lot of digital OEMs, DC equipment motors are usually quieter than their counterparts. For these reasons, they are usually employed in industrial options.
Yet another gain of an electrical equipment motor is its dimensions and electricity. They are normally created for 12V, 24V, and 48V voltages and two hundred-watt energy. Their rated velocity is 3000 rpm and their torque is .64 Nm. They are also far more reputable than their AC counterparts and are perfect for numerous industrial programs. They have a high ratio of 3 to two, which tends to make them perfect for a variety of purposes.
A equipment motor is an electric powered motor that is coupled with a gear train. It makes use of AC or DC electricity, and is typically referred to as a gear reducer. The primary objective of these gear reducers is to multiply torque, whilst keeping compact dimensions and general efficiency. However, the performance of a equipment motor is also afflicted by ambient temperature and lubricants. If the gear motor is installed in the improper place, it might be ineffective and result in premature failure of the device.