Product Description
10mm 3V High Precision CCTV Camera Geared Motor With Gearbox
Product Parameters
Model: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Gear Box: 2,000 gf.cm
- Instant Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Gear Box Length L1: 19 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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| Rated | At No Load | At Rated Load | Overall Length L |
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| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 2000 | 6000 | 46 | 15.9 |
| ZWBMD571571-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 2000 | 6000 | 69 | ||
| ZWBMD571571-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
| ZWBMD571571-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
| ZWBMD571571-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
| ZWBMD571571-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
| ZWBMD571571-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
| ZWBMD571571-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
| ZWBMD571571-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 | ||
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
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Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
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| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera |
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| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
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What are the maintenance requirements for gear motors, and how can longevity be maximized?
Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:
1. Lubrication:
Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.
2. Inspection and Cleaning:
Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.
3. Temperature and Environmental Considerations:
Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.
4. Load Monitoring and Optimization:
Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.
5. Alignment and Vibration Analysis:
Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.
6. Preventive Maintenance and Regular Inspections:
Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.
By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
Are there specific considerations for selecting the right gear motor for a particular application?
When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:
1. Torque Requirement:
The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.
2. Speed Requirement:
Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.
3. Duty Cycle:
Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.
4. Environmental Factors:
Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.
5. Efficiency and Power Requirements:
Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.
6. Physical Constraints:
Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.
7. Noise and Vibration:
Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.
By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.
editor by CX 2024-02-11
China wholesaler 24V 36V 48V Industrial Usage Brush PMDC Mini Electric Gear Motor 12V DC Motor with Gearbox with Hot selling
Product Description
24V 36V 48V Industrial Usage Brush PMDC Mini Electric Gear Motor 12V DC Motor with Gearbox
NOTE:
1.Please inform the application of your brushed dc gear motors.
2.Please provide the load speed and load torque.
3.Please choose the mounting distance 50.80mm or 72mm.
Motor Applications
More Applications:
auto garage door motor,clothes drying hanger,kitchen hood motor,adjustable desk motor,ball washing machine motor,motorized tv lift cabinet furniture motor,waste disposal motor,vending machine,food processor blender motor, welding machine,office intelligent equipment,smart home lifting machine,floor polisher,truck lift,stair lift,hospital electric bed ,hydraulic pump electric forklift.
Motor type: mini motor,dc motor,gear motor,worm gear motor,womr motor,geared motor,dc geared motor,electric motor,electrical motor,electric motors,China electric motor,dc motor with gearbox,dc motor with encoder,dc motor with brake,mini electric motor,brush motor,brushed motor,pmdc motor ,permanent magnet motor,motor 12V ,high torque motor.
Product Description
Main Characteristic:
| Motor Type | 12V DC Motor with Gearbox |
| Motor Size | 49mm 59mm 63mm 76mm 88mm 110mm |
| Motor Power | Max 500W |
| Motor Output Speed | 15rpm, 36rpm, 130rpm, 150rpm, 180rpm, 210rpm (max 350rpm) |
| Motor Voltage | DC12V 24V 36V 42V 48V 60V 72V 90V 110V |
| Motor Current | 1.0A, 1.2A, 1.5A |
| Gear ratio | 1: 56, 1:28 ,1:70 |
| Gear Modulus | 70:1 M=0.8 56:1 56:2 M=1 |
| Motor length | 80mm |
| Motor Gearbox | Left angle gearbox ,right angle gearbox |
| Material of gear | Plastic / metal gear |
| Diameter of output shaft | 6mm 8mm 10mm 12mm 14mm (customized) |
| Type of output shaft | customized |
| Factory Address | Xihu (West Lake) Dis.,HangZhou |
| Factory Experience | Motor custom 20 years |
| Motor Advantage | 1.Low noise < 60db 2.Long life span > 4000hr(continuously working) 3.Competitive factory price 4.Sample order are welcome |
We can design and make following to your voltage, power, speed, torque, install dimension and shaft dimension etc.
The motor size from φ 59mm to φ 110mm, and the power from 30w to 180w, the out put speed can be changed by motor design or the gear box ratio, For the speed control, we designed the motor cover to install speed sensor.
| Products Type | Voltage | Power | No Load | Load | Load | Load | Gear ratio | Motor length | |
| V | W | Speed | Current | Speed | Current | Torque | |||
| RPM | A | RPM | A | N.M | mm | ||||
| D59R-2430-15 | 24 | 30 | 15+-2 <=1.2 | 12+-2 | 1:56 | 80 | |||
| D59R-2450-36 | 24 | 50 | 36+-2 <=1.2 | 130+-5 | 1:56 | 80 | |||
| D59R-2430-130 | 24 | 30 | 130+-5 <=1.5 | 100+-5 | <=6.5 | >=4.0 | 1:28 | 80 | |
| D59R-2430-150 | 24 | 30 | 150+-5 <=1.0 | 130+-5 | <=6.5 | >=4.0 | 1:28 | 80 | |
| D59R-2430-180 | 24 | 30 | 180+-5 <=1.2 | 150+-5 | <=6.5 | >=4.0 | 1:28 | 80 | |
| D59R-2430-210 | 24 | 30 | 210+-5 <=1.5 | 180+-5 | <=6.5 | >=4.2 | 1:28 | 80 | |
Company Profile
HangZhou CHINAMFG Science & Technology Co.,Ltd is a professional company specialized in design and customization of small dc worm gear motor. The motor models mainly include D49 D59 D63 D76 D88 series, and all the motors can be installed with hall sensor, encoder, opto sensor and brake,so we accept OEM and ODM orders ,and manufacture the motor according to your required like voltage, power, speed, torque, dimension and motor direction.
Our boss is a doctor of dc gear motor with over 20 years experience in motor customization and production,we also has professional R & D team and testing centers to test gears and motors, and could guaranteed high quality products for customers,welcome to contact our customer service center.
Our main market:
Europe,America and Asia,including United Kingdom, Germany, Italy, France, Sweden, United State,India,Korea and so on.
Our Advantages
Company Advantages:
1.Professional motor OEM & ODM manufacturer
2.20 years motor design experience
3.Experienced engineering designers
4.Fast delivery time,about 15-20 days if use our conventional output shaft
5.We have strict quality control system,each batch of goods will be tested for torque and noise before leaving the factory
Exhibition
Certifications
FAQ
Q: Are you trading company or manufacturer ?
A: We are Integration of industry and trade, with over 20 years experience in worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
Q: What is your main product?
–DC Motor: geared motor and micro motor without gear box
-Welding equipment: Mig mag welding machine wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
Q: What if I don’t know which DC motor I need?
A: Don’t worry, if you have motor pictures or drawings to show us,or you have detailed specs like voltage,speed,torque,motor size,working mode of the motor,needed life time and noise level etc,pls do not hesitate to let us know,then we can remommend suitable motor per your request accordingly.
Q:Can I get same samples?
A: It depends. If only a few samples for personal use or replacement, I am afraid it will be difficult for us to provide, because all of our motors are custom made and no stock available if there is no further needs. If just sample testing before the official order and our MOQ, price and other terms are acceptable, we’d love to provide samples.
Q:Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
Q:Do you have individual design service for motors?
A6:Yes,we would like to design motors individually for our customers,but it may need some mould charge and design charge.
Q:How do you make sure motor quality?
A:We have our own inspection producdures:for incoming materials ,we have signed sample and drawing to make sure qualified incoming materials;for production process,we have tour inspection in the process and final inspection to make sure qualified products before shipping.
Q:What certifications do you have?
A:We currently have CE and RoHS certifications.
Q: How long is your delivery time?
A: Usually it takes about 35 days if you accept our standard output shaft.If the output shaft is customized,the production time depends on what the customization shaft it is.
Q:Can I visit your company?
A:Yes,welcome to visit our factory,our factory is HangZhou CHINAMFG Motor Co.,Ltd.The legal person is Hui Zhou,Sunny Deng’s wife.
| Application: | Automation Equipment, Moving Machinery, Industrial Automatic Machine |
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| Operating Speed: | Low Speed |
| Power Source: | DC Motor |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | Order Sample Sample fee will be returned when order reaches 200
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the main components of a DC motor, and how do they contribute to its functionality?
A DC (Direct Current) motor consists of several key components that work together to enable its functionality. Each component plays a crucial role in the operation of the motor. Here’s a detailed explanation of the main components of a DC motor and their contributions:
1. Stator:
The stator is the stationary part of the motor. It typically consists of permanent magnets or electromagnets that produce a fixed magnetic field. The stator’s magnetic field interacts with the rotor’s magnetic field to generate the required torque for motor rotation. The stator provides the foundation for the motor’s magnetic field and contributes to its overall stability and efficiency.
2. Rotor:
The rotor is the rotating part of the motor and is connected to the motor’s output shaft. It contains coils or windings that carry the armature current. The rotor’s windings interact with the stator’s magnetic field, resulting in the generation of a mechanical force that causes the rotor to rotate. The rotor’s movement is responsible for converting electrical energy into mechanical motion, enabling the motor to perform its intended function.
3. Armature:
The armature is the core of the rotor that holds the armature windings. The armature windings are typically made of copper wire and are evenly spaced around the armature. When a current passes through the armature windings, a magnetic field is created around them. This magnetic field interacts with the stator’s magnetic field, resulting in the generation of a torque that drives the rotor’s rotation. The armature is a critical component that facilitates the conversion of electrical energy into mechanical energy.
4. Commutator:
The commutator is a cylindrical ring attached to the rotor shaft. It consists of multiple segments, usually made of copper, that are insulated from each other. The commutator plays a vital role in the DC motor’s operation by providing the necessary electrical connections to the armature windings. As the rotor spins, the brushes make physical contact with different commutator segments, effectively reversing the direction of the current in the armature windings at the appropriate timing. This reversal of current flow ensures that the torque generated in the armature windings is always in the same direction, allowing for continuous rotation of the rotor.
5. Brushes:
The brushes are stationary contacts that make physical contact with the commutator segments. They are typically made of carbon or graphite and provide electrical connections to the armature windings. The brushes supply the current to the armature windings through the commutator, allowing for the creation of the magnetic field necessary for motor operation. The brushes need to maintain proper contact with the commutator to ensure efficient electrical transmission and reliable motor performance.
6. Housing or Frame:
The housing or frame of the DC motor encloses and supports all the internal components. It provides structural integrity, protects the motor from external elements, and helps dissipate heat generated during operation. The housing or frame also serves as a mounting point for the motor, allowing it to be securely installed in various applications.
By understanding the main components of a DC motor and their contributions, one can gain insights into how each part works together harmoniously to achieve the desired motor functionality.
How is the efficiency of a DC motor determined, and what factors can affect it?
In a DC (Direct Current) motor, efficiency refers to the ratio of the motor’s output power (mechanical power) to its input power (electrical power). It is a measure of how effectively the motor converts electrical energy into mechanical work. The efficiency of a DC motor can be determined by considering several factors that affect its performance. Here’s a detailed explanation of how the efficiency of a DC motor is determined and the factors that can influence it:
The efficiency of a DC motor is calculated using the following formula:
Efficiency = (Output Power / Input Power) × 100%
1. Output Power: The output power of a DC motor is the mechanical power produced at the motor’s shaft. It can be calculated using the formula:
Output Power = Torque × Angular Speed
The torque is the rotational force exerted by the motor, and the angular speed is the rate at which the motor rotates. The output power represents the useful work or mechanical energy delivered by the motor.
2. Input Power: The input power of a DC motor is the electrical power supplied to the motor. It can be calculated using the formula:
Input Power = Voltage × Current
The voltage is the electrical potential difference applied to the motor, and the current is the amount of electrical current flowing through the motor. The input power represents the electrical energy consumed by the motor.
Once the output power and input power are determined, the efficiency can be calculated using the formula mentioned earlier.
Several factors can influence the efficiency of a DC motor:
1. Copper Losses:
Copper losses occur due to the resistance of the copper windings in the motor. These losses result in the conversion of electrical energy into heat. Higher resistance or increased current flow leads to greater copper losses and reduces the efficiency of the motor. Using thicker wire for the windings and minimizing resistance can help reduce copper losses.
2. Iron Losses:
Iron losses occur due to magnetic hysteresis and eddy currents in the motor’s iron core. These losses result in the conversion of electrical energy into heat. Using high-quality laminated iron cores and minimizing magnetic flux variations can help reduce iron losses and improve efficiency.
3. Friction and Windage Losses:
Friction and windage losses occur due to mechanical friction between moving parts and air resistance. These losses result in the conversion of mechanical energy into heat. Proper lubrication, efficient bearing systems, and aerodynamically optimized designs can help minimize friction and windage losses.
4. Brush and Commutator Losses:
In brushed DC motors, brush and commutator losses occur due to the friction and electrical resistance at the brush-commutator interface. These losses result in the conversion of electrical energy into heat. Using high-quality brushes and commutators, reducing brush voltage drop, and minimizing the number of commutator segments can help reduce these losses.
5. Magnetic Field Design:
The design of the magnetic field in the motor significantly affects its efficiency. Optimizing the magnetic field for the specific application, such as selecting appropriate magnet materials or designing efficient electromagnets, can improve the motor’s efficiency.
6. Motor Load:
The load on the motor, including the torque and speed requirements, can impact its efficiency. Operating the motor close to its optimal load conditions or utilizing speed control techniques, such as pulse width modulation (PWM), can help improve efficiency by reducing unnecessary power consumption.
7. Motor Size and Construction:
The size and construction of the motor can influence its efficiency. Properly sizing the motor for the intended application and optimizing the design for reduced losses, improved cooling, and efficient heat dissipation can enhance overall efficiency.
It’s important to note that the efficiency of a DC motor is typically highest at or near its rated load conditions. Deviating significantly from the rated load can result in reduced efficiency.
In summary, the efficiency of a DC motor is determined by comparing the output power to the input power. Factors such as copper losses, iron losses, friction and windage losses, brush and commutator losses, magnetic field design, motor load, and motor size and construction can all influence the efficiency of a DC motor. By considering and optimizing these factors, the overall efficiency of the motor can be improved.
Where can individuals find reliable resources for learning more about DC motors and their applications?
Individuals seeking reliable resources to learn more about DC (Direct Current) motors and their applications can explore various sources that provide comprehensive and accurate information. Here’s a detailed explanation of where individuals can find reliable resources for learning about DC motors:
1. Manufacturer Websites:
Many DC motor manufacturers have dedicated sections on their websites that provide detailed information about their products, including specifications, application notes, technical guides, and whitepapers. These resources offer valuable insights into the design, operation, and application considerations of DC motors. Examples of reputable DC motor manufacturers include Baldor, Maxon Motor, and Faulhaber.
2. Industry Associations and Organizations:
Industry associations and organizations related to electrical engineering, automation, and motor technology can be excellent sources of reliable information. Examples include the Institute of Electrical and Electronics Engineers (IEEE) and the American Society of Mechanical Engineers (ASME). These associations often provide access to technical publications, research papers, conferences, and educational resources related to DC motors and their applications.
3. Technical Books and Publications:
Technical books and publications authored by experts in the field of electrical engineering and motor technology can provide in-depth knowledge about DC motors. Books such as “Electric Motors and Drives: Fundamentals, Types, and Applications” by Austin Hughes and “Practical Electric Motor Handbook” by Irving Gottlieb are widely regarded as reliable resources for learning about DC motors and their applications.
4. Online Educational Platforms:
Online educational platforms offer a wealth of resources for learning about DC motors. Websites like Coursera, Udemy, and Khan Academy provide online courses, tutorials, and video lectures on electrical engineering, motor theory, and applications. These platforms often have courses specifically dedicated to DC motors, covering topics such as motor principles, control techniques, and practical applications.
5. Research Papers and Scientific Journals:
Research papers published in scientific journals and conference proceedings can provide detailed insights into the latest advancements and research findings related to DC motors. Platforms like IEEE Xplore, ScienceDirect, and Google Scholar can be used to search for scholarly articles on DC motors. These papers are authored by researchers and experts in the field and provide reliable and up-to-date information on various aspects of DC motor technology.
6. Online Forums and Communities:
Online forums and communities focused on electrical engineering, motor technology, and DIY projects can be valuable resources for learning about DC motors. Platforms like Reddit, Stack Exchange (Electrical Engineering section), and specialized motor forums provide opportunities to ask questions, engage in discussions, and learn from experienced individuals in the field. However, it’s important to verify information obtained from online forums as they may contain a mix of opinions and varying levels of expertise.
When accessing these resources, it’s essential to critically evaluate the information and cross-reference it with multiple sources to ensure accuracy and reliability. By utilizing a combination of manufacturer websites, industry associations, technical books, online educational platforms, research papers, and online communities, individuals can gain a comprehensive understanding of DC motors and their applications.
editor by CX 2023-11-16
China High efficiency 24V Planetary reduction circular mini DC brushless motor for Automobile supplier
Product Description
Solution Description
Planetary deceleration brushless motor has the characteristics of high precision, high rigidity, large load, higher performance, substantial speed ratio, high existence, lower inertia, low vibration, low noise, low temperature increase, stunning visual appeal, mild construction, effortless installation, correct positioning and so on.
Merchandise Parameters
Electrical Specs
| Motor Model | two2RLSE24034 | 22RLSE24064 | twotwoRLSE24094 |
| Rated Voltage(VDC) | 24 | ||
| Rated Speed(Rpm) | 4000 | ||
| Rated Torque(N.m) | .0075 | .015 | .5715 |
| Rated Electrical power(W) | three | six | 9 |
| L1 Length(mm) | 34 | forty four | 54 |
Observe: We can manufacture goods in accordance to customer’s needs.
Gearbox Electrical Requirements
| Reducer Sequence | 1 | two | three |
| Transmission performance | 90% | 81% | 73% |
| Max radial load | 10N | 10N | 10N |
| Max axial load | 6N | 6N | 6N |
| Transmission torque | .1N.m | .4N.m | .8N.m |
| Reduction Ratio | three.seventy one,5.eighteen | 14,19,27 | 51,seventy one,100,139 |
| L2 Duration(mm) | 21 | 27.2 | 33.4 |
Define drawing
Wiring diagram
Our Positive aspects
Item exhibit
Software
Company Profile
HangZhou CZPT Motor Co., Ltd, set up in 2004, is a substantial-tech business, which is engaged in the development, generation and selling kinds of micro motor and motion control programs.
Employing high-high quality supplies, advanced producing approach and stringent high quality management our merchandise line involves nearly all varieties of substantial-high quality motors, this kind of as hybrid stepper motors, close-loop stepper motors, brushless DC motors, servo motors, and many others. Our firm is 1 of the foremost manufacturers in domestic and intercontinental marketplace, and our items are at the identical degree of global popular-model ones. Our goods are widely used in computer peripheral devices, communications, stage lights, textiles, packaging, printing, health care products, sewing devices, and other industrial automation systems.
Our company is prosperous in complex encounter, we use superior manufacturing process and tests gear, and obeys innovative good quality administration requirements in production, this sort of as ISO9001: 2008, 6 Sigma. Apart from, our firm also has attained the CE certificate, and all of our goods are RoHS compliant.
With the spirit of “solution innovation, high quality, excellent services”, our firm will continuously target on micro motor business, and supply a lot more large-high quality merchandise and much more skilled provider for our consumers. We try our greatest to win the client’ S trust by our large-quality items, excellent service and sensible prices. We are becoming the chief of the micro motor market.
Certifications
FAQ
Payments
one) We can accept EXW, FOB
two) Payment should be manufactured prior to shipment.
three) Import responsibilities, taxes and charges are not incorporated in the item price or transport fees. These charges are the buyer’s accountability.
Transport
1) We only ship to your verified deal with. Please make positive your transport address is appropriate before obtain.
two) Most orders will be transported out in 3-7 functioning days on payment affirmation.
3) Transport typically normally takes 7-twenty five operating times. Most of the products will shipping and delivery in 2 weeks, although there will be a delay for some thing we are not able to management (these kinds of as the poor weather). If it takes place, just speak to us, we will assist you examine and resolve any issue.
three) Please check the package upon receipt, if there are some damages, you should contact us right away.
Comments & Refund
1) Suggestions is crucial to us, if you have any issue with our merchandise, please contact us, our technician will give you helpful advises.
2) When you have the parcel and not pleased with the products or it is other difficulty, make sure you inform us immediately, and provide us a photo demonstrating the element.
3) Any cause necessitating for all refund. Products need to be in first condition and no physical injury. Consumer liable for all transport price.
If you need to have much more information, make sure you get in touch with with us. We will attach wonderful importance to your any troubles.
Hope we could set up a long-expression powerful cooperation.
|
US $28-202 / Piece | |
10 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Compound |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
###
| Customization: |
Available
|
|---|
###
| Motor Model | 22RLSE240340 | 22RLSE240640 | 22RLSE240940 |
| Rated Voltage(VDC) | 24 | ||
| Rated Speed(Rpm) | 4000 | ||
| Rated Torque(N.m) | 0.0075 | 0.015 | 0.0225 |
| Rated Power(W) | 3 | 6 | 9 |
| L1 Length(mm) | 34 | 44 | 54 |
###
| Reducer Series | 1 | 2 | 3 |
| Transmission efficiency | 90% | 81% | 73% |
| Max radial load | 10N | 10N | 10N |
| Max axial load | 6N | 6N | 6N |
| Transmission torque | 0.1N.m | 0.4N.m | 0.8N.m |
| Reduction Ratio | 3.71,5.18 | 14,19,27 | 51,71,100,139 |
| L2 Length(mm) | 21 | 27.2 | 33.4 |
|
US $28-202 / Piece | |
10 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Compound |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
###
| Customization: |
Available
|
|---|
###
| Motor Model | 22RLSE240340 | 22RLSE240640 | 22RLSE240940 |
| Rated Voltage(VDC) | 24 | ||
| Rated Speed(Rpm) | 4000 | ||
| Rated Torque(N.m) | 0.0075 | 0.015 | 0.0225 |
| Rated Power(W) | 3 | 6 | 9 |
| L1 Length(mm) | 34 | 44 | 54 |
###
| Reducer Series | 1 | 2 | 3 |
| Transmission efficiency | 90% | 81% | 73% |
| Max radial load | 10N | 10N | 10N |
| Max axial load | 6N | 6N | 6N |
| Transmission torque | 0.1N.m | 0.4N.m | 0.8N.m |
| Reduction Ratio | 3.71,5.18 | 14,19,27 | 51,71,100,139 |
| L2 Length(mm) | 21 | 27.2 | 33.4 |
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by czh 2023-01-02
China New Design 3.4mm Mini DC Planetary Geared Motor dc motor
Product Description
high quality 12/24v dc motor industrial
| S370 series | ||||||||
| Typical Market | ||||||||
| Products for industry and commerce uses motor | ||||||||
| Application | ||||||||
| Compact disk player,household appliances,kitchen appliance,Sphygmomanometer | ||||||||
| Main Technical Parameters | ||||||||
| Vol: 4.5-24V DC | ||||||||
| Rated Speed:2000-25000RPM | ||||||||
| Rated Input Power: <300W | ||||||||
| Insulation Class: A B F H | ||||||||
| Products code | voltage | NO load | at maximum | stall | ||||
| speed(RPM) | Current(A) | speed(RPM) | Current(A) | torque(gf.com) | output(w) | torque(gf.com) | ||
| S370-12560 | 12V | 3700 | 0.017 | 3000 | 0.09 | 20 | 0.62 | 125 |
| S370-13350 | 9V | 4200 | 0.571 | 3600 | 0.11 | 15 | 0.55 | 112 |
| S370-15370 | 24V | 5600 | 0.571 | 4820 | 0.15 | 26 | 1.3 | 186 |
ABOUT US
Greatupmotor group was set up in 2006. we always focus on micro-motors for household electrical appliance and industry appliance since setting up.currently we have 2 professional micro-motor factories in China which severally located in HangZhou city and HangZhou city.it has an area of 25,000 square meters plants and more than 300 employees, annual output is 3 million pcs and has 5 million pcs annual producing capacity.after several years development,we had built a great reputation in the market and got more and more customers’ trust in the world.
We started from shaded pole motors at beginning, up to now,our product included of shaded pole motors,synchronous motors,stepping motors ,capacitor motors, BLDC motors, DC motors and compressors. Our product are widely used for making refrigerators, freezers, micro-wave ovens, air warmers, air exhausters, ventilators,ovens, air filter, massage machines and many other equipments.
As a realiable quality guaranty,Ritscher has complete R&D departement,QC department,producing department,purchase department etc. has perfect producing equipment like Aluminum diecasting, Zinc diecasting, Sheet metal stamping, Plastic injection molding etc. also test/ detection device like multiplex temp measuring device, performance parameter inspection device, Phenol peptide solution pinhole tester,Anechoic room etc.
Endeavoring to provide the best product and service to customers,we always do the most effort to become an outstanding manufacturer of micro motors.
Ritscher is always willing to establish sincere business relationship with friends from all over the world.
Welcome contact with us!
Take Greatupmotor ,enjoy modern life!
Our company FAQ for you
(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.
(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.
(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
|
US $0.3-0.5 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Automation Equipment |
|---|---|
| Operating Speed: | High Speed |
| Power Source: | DC Motor |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Structure: | Combined |
###
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| S370 series | ||||||||
| Typical Market | ||||||||
| Products for industry and commerce uses motor | ||||||||
| Application | ||||||||
| Compact disk player,household appliances,kitchen appliance,Sphygmomanometer | ||||||||
| Main Technical Parameters | ||||||||
| Vol: 4.5-24V DC | ||||||||
| Rated Speed:2000-25000RPM | ||||||||
| Rated Input Power: <300W | ||||||||
| Insulation Class: A B F H | ||||||||
| Products code | voltage | NO load | at maximum | stall | ||||
| speed(RPM) | Current(A) | speed(RPM) | Current(A) | torque(gf.com) | output(w) | torque(gf.com) | ||
| S370-12560 | 12V | 3700 | 0.017 | 3000 | 0.09 | 20 | 0.62 | 125 |
| S370-13350 | 9V | 4200 | 0.025 | 3600 | 0.11 | 15 | 0.55 | 112 |
| S370-15370 | 24V | 5600 | 0.025 | 4820 | 0.15 | 26 | 1.3 | 186 |
|
US $0.3-0.5 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Automation Equipment |
|---|---|
| Operating Speed: | High Speed |
| Power Source: | DC Motor |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Structure: | Combined |
###
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| S370 series | ||||||||
| Typical Market | ||||||||
| Products for industry and commerce uses motor | ||||||||
| Application | ||||||||
| Compact disk player,household appliances,kitchen appliance,Sphygmomanometer | ||||||||
| Main Technical Parameters | ||||||||
| Vol: 4.5-24V DC | ||||||||
| Rated Speed:2000-25000RPM | ||||||||
| Rated Input Power: <300W | ||||||||
| Insulation Class: A B F H | ||||||||
| Products code | voltage | NO load | at maximum | stall | ||||
| speed(RPM) | Current(A) | speed(RPM) | Current(A) | torque(gf.com) | output(w) | torque(gf.com) | ||
| S370-12560 | 12V | 3700 | 0.017 | 3000 | 0.09 | 20 | 0.62 | 125 |
| S370-13350 | 9V | 4200 | 0.025 | 3600 | 0.11 | 15 | 0.55 | 112 |
| S370-15370 | 24V | 5600 | 0.025 | 4820 | 0.15 | 26 | 1.3 | 186 |
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by czh 2022-11-26
China Best Sales 24V 59RPM 0.05A 22mm NEMA8 micro DC 24 volt mini planetary gearbox dc brush gear motor motor engine
Warranty: 3months-1year
Design Amount: 22PG2032-XXX-84K
Sort: Brush Motor
Torque: .15 NM
Development: Permanent Magnet
Commutation: Brush
Shield Attribute: IP40
Pace(RPM): fifty nine
Constant Recent(A): ≤0.05A
Performance: IE 1
Solution Name: Brush dc gearbox Motor
Rated voltage: 24V
Reduction Ratio: 1:84
Gearbox Housing Substance: powdery metallurgy
No-load speed: 59±10%rpm
No-load recent: ≤0.05A
Ambient Temperature: -20℃-50℃
Total Length: 21.6±0.5 Mm
Shaft Duration: 14.0±0.5 Mm
Packaging Information: Carton with Interior Foam Box, Pallet
Port: ZheJiang
Specification Advantage of planetary gearbox motorFor the very same sum of load ability, a planetary gearbox has a higher support lifespan than the classic gearboxes.For that reason, these gearboxes are simple to handle and install. These are important aspects that can enhance performance and trustworthiness in any mechanical system.Once more, the arrangement of gears is such that the total technique continues to be secure and trustworthy.
| Model | 22mm Brush equipment motor |
| Voltage （V） | 24V |
| No-load existing (A) | ≤0.05 A |
| Rated Pace (rpm) | 59 ±15% |
| Reduction Ratio | 1:eighty four |
| Axial play clearance | 0.5 Max |
| Motor SIze（mm） | 22*22*21.6 mm |
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
China manufacturer ROHS customized 3V 612mm high Speed Vibrating DC Mini motor for home appliances phone UAV of Model Airplane or Four-axis Flight near me shop
Warranty: Other
Model Number: JMM1817-BY0612ZT5710L
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Sex toys
Type: Micro Motor
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 8500 ± 10% rpm
Efficiency: IE 2
The use of Voltage range: 1.0 ~ 2.0V DC
Rotation Direction: CW
The use of temperature range: -10℃~60℃≤60%RH
Rated Current: 35mA Max
Stall Current: 90mA Max
Starting Voltage: 0.8V DC
Terminal Resistance: 17± 5%Ω
Insulation Resistance: 10MΩ
Appearance: The machine no damage and rusting
Weight: About 2.05g
Certification: CCC, ce, RoHS, ISO
ROHS customized 3V 6*12mm high Speed Vibrating DC Mini motor for home appliances phone UAV of Model Airplane or Four-axis Flight
The parameters of Motor can be adjusted according to customers’ requirements.
Price varies in view of different parameter.
Quotation made according to detailed parameter and quantity required.
ItemSpecificationsRemarkModel NumberJMM1817-BY0612ZT5710L Rated Voltage1.5V DC The use of Voltage range1.0 ~ 2.0V DC Rotation DirectionCW The use of temperature range-10℃~60℃≤60%RH Rated Current35mA Max Rated speed8500 ± 10% rpmUnder the rated voltage motor operates no loadStall Current90mA MaxRated VoltageStarting Voltage0.8V DCIn any 1 position, voltage slowly risesTerminal Resistance17± 5%ΩMeasure between 2 terminals Insulation Resistance 10MΩOhmmeter, measure between the wires and the shellAppearanceThe machine no damage and rusting WeightAbout2.05g Clearance between shafts0.10~0.20mm
ApplicationApplication
Mainly used in :
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Game Machine, Game Handle, Game Controller,
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Fire Security Systems,
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Also used in the scope of aerospace, Aviation,transportation,energy,machinery, light industry, textiles, medical equipment, instruments, etc.
AdvantagesMain Features (Advantage)of our Micro Motor
All of our Micro Motor have remarkable energy saving, power saving, low noise, low voltage starting, strong vibration and high efficiency with mini size and light weight. The products fully comply with EU environmental protection standards and meets ROHS requirements.
1.Energy-saving:high energy conversion efficiency,more than 70%.
2.Activated,rapid starting and quick braking with fast response, Mechanical time constant is less than 28 milliseconds.Sometimes even measures up to 10ms or less.
3.Less electromagnetic interference
4.Low noise : starting and braking quietly, running with low noise.
5.Reliable operation stability: operates quietly and quickly with high efficiency and low resistance.
6.High speed : the rpm can reach 4500~51000±10%.
Our ServicesOur Service
We can make customized motor according to request and designed motor, please indicate your required voltage, speed, motor rotation CW or CCW, shaft length, wire length, matched gear, matched vibrator,and other parameters.
FAQFAQ
Q: What is MOQ for your motors?A: Usually, the MOQ is 1,000 pcs for different models after sample approval. But it’s also acceptable if quantity is small, for example lots of a few dozens or hundreds.
Q: Could you send me a price list?A: For all of our motors, in view of manufacturing customized based on different requirements on size, lifetime, noise, voltage, and shaft etc,the price varies according to the specification and quantity. So it’s better for us to made quotation according to detailed parameters and quantity. If you can share your usage, detailed parameter requirements and annual quantity, we are glad to suggest the best type to you and indicated the price timely.
Q: Is it possible for you to develop new motors if we provide the tooling cost?A: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation and confirm if we can arrange or not .
Company IntroductionHangZhou Flourishing Import & Export Trade Co., Ltd. is located next to the Three Gorges Dam, the beautiful national first-class scenic spot and the world’s largest hydropower project. Adjacent to HangZhou Airport, the location is excellent and the transportation is convenient.
HangZhou Flourishing Import & Export Trade Co., Ltd.is a national high-tech enterprise specializing in the research, development and manufacturing of hollow-core (coreless) permanent magnet DC micro motors and various core motors. Our company was established in February 2014, with an area of 5,600 square meters.We have independent office buildings and standard modern dust-free workshops, more than 10 automatic assembly lines, 5 technical developers, more than 20 various administrative staffs. Our company is committed to improvement of quality , production technology , research and development of production equipment, we are focusing on intellectual property protection, possessing a number of invention patent and utility model patent,with an annual output up to 30 million of micro motors of Φ4, Φ6, Φ7, Φ8, Φ10, Φ12 Φ14, Φ16, Φ20. The products are mainly used in mobile phones for silent signal hint, and can also be widely used in PHS, BP, walkie-talkie,cordless phones, advanced toys, massager, electric toothbrushes, and in the scope of aerospace, aviation, transportation, energy, machinery, light industry, textiles, medical equipment, instruments, etc.
The company’s existing production equipment and technology conditions have reached the industry level, we have the ability of independent research and development of new products, together with the ability of improvement of technology and quality according to customers’ requirement, and we have strict control of quality. We can solve the problems from customers, and all of our management is rigorous and orderly. We abide by the business philosophy of “Quality First, Customers First, Cooperation and Win-Win”. We have good business relations with many well-known enterprises at home and abroad. The product quality and service attitude are well approved by customers. We successfully passed ISO 9001 :2008 Quality System Certification in 2016.
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Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
China factory 1.5v 3v 3.7v mini 4mmx 8mm vibrator dc motor for mobile phone vibration dildo beauty devicessex toy with Hot selling
Warranty: 3months-1year
Model Number: 0610
Usage: Home Appliance, 1.5v 3v 3.7v mini 4mmx 8mm vibrator dc motor for mobile phone vibration/ dildo /beauty devices/sex toy
Type: DC Coreless Motor
Torque: customized
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 13500rpm
Continuous Current(A): customized
Efficiency: 85%
Brush Type: Carbon brush or Metal brush
Rated Current: 76mA
End play: 0.05-0.35mm
Size: 10*6mm
customer service: yes
Magnet: Strong or Normal 1 for option
Weight: 1.2g
shaft: customized
Rated Power: O.2W
Certification: CCC
Packaging Details: 1.5v 3v 3.7v mini 4mmx 8mm vibrator dc motor for mobile phone vibration/ dildo /beauty devices/sex toyPoly foam inside, strong export carton box outside, with pallet, or as the customer wished.
Port: HangZhou
1.5v 3v 3.7v mini 4mmx 8mm vibrator dc motor for mobile phone vibration/ dildo /beauty devices/sex toyPromotion
Our motors have long life, high efficiency and good stability. Insert the drive inside the motor to capture data more accurately.
MODELRATEDNO LOADRATEDSTALLVOLTAGESPEEDCURRENTSPEED CURRENTCURRENTVr/minmAr/min mAmA5711.5199057176571848057152000033185006540057132535712130 0571 70
Application
Certifications
FAQ1.Q: Are you trading company or manufacturer?A: We’re factory. We specialize in micro dc motor and dc gear motor more than 14 years.2.Q: What is the payment term for new customer?A: We can draw up an Ali Assurance Order Online for our new customer, which can pay online with Mater Card, Visa, etc. Customer also can pay with PayPal or TT etc.3.Q: I can’t find suitable motor on your website, can you customize the motor for me?A: Yes, we can customize a suitable motor according to our customer’s requirements.4.Q: Do you have certificates for the motors?A: Yes, we have CE, FCC, ISO, etc. If you have the other certificates requirement, we can apply it for you.5.Q: How is your Quality Control ?A: We have professional checking staff on every production line process. After finishing the whole motor, we have entire quality machine to test the motor. Such as Hardness Tester, 2.5D Image Tester, Salt Spray Chamber, Life Tester, Temperature Test Machine, and Noise tester etc.May Be You Like
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How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
China best Best Mini High Power Electric Motors Permanent Magnet 2225 12V Coreless Deceleration Gearbox/Reduction/Gear Brush/Brushed/Brushes CZPT DC Motor with Nail Gun with Best Sales
Item Description
Mini Deft Substantial Energy Electric Motors Permanent Magnet 2225 12V Coreless Deceleration Gearbox/Reduction/Equipment Brush/Brushed/Brushes CZPT DC Motor With Nail Gun
ISO Certificate
Get in touch with Man or woman
Might Zhou
Rewards of a Planetary Motor
Besides being a single of the most productive varieties of a drive, a Planetary Motor also provides a wonderful quantity of other rewards. These features empower it to generate a vast selection of gear reductions, as well as generate increased torques and torque density. Let’s take a nearer appear at the positive aspects this mechanism has to provide. To realize what tends to make it so appealing, we’ll investigate the distinct sorts of planetary systems.
Photo voltaic equipment
The solar gear on a planetary motor has two distinct positive aspects. It creates much less sound and heat than a helical gear. Its compact footprint also minimizes sounds. It can operate at high speeds with no sacrificing efficiency. Nonetheless, it need to be taken care of with continual treatment to work proficiently. Solar gears can be very easily ruined by water and other particles. Solar gears on planetary motors might need to be replaced more than time.
A planetary gearbox is composed of a sun gear and two or a lot more planetary ring and spur gears. The sunshine equipment is the main gear and is pushed by the enter shaft. The other two gears mesh with the solar equipment and have interaction the stationary ring equipment. The a few gears are held collectively by a provider, which sets the spacing. The output shaft then turns the planetary gears. This produces an output shaft that rotates.
An additional benefit of planetary gears is that they can transfer increased torques while getting compact. These benefits have led to the creation of solar gears. They can lessen the quantity of energy eaten and create a lot more energy. They also offer a longer service existence. They are an exceptional option for solar-run cars. But they should be mounted by a qualified solar power business. And there are other positive aspects as properly. When you put in a solar equipment on a planetary motor, the vitality made by the sun will be transformed to helpful power.
A solar gear on a planetary motor employs a solar gear to transmit torque from the sunshine to the earth. This method works on the theory that the sunlight equipment rotates at the very same charge as the world gears. The solar equipment has a common design modulus of -Ns/Np. Consequently, a 24-tooth sun gear equals a 3-1/2 earth gear ratio. When you take into account the performance of solar gears on planetary motors, you will be able to establish whether the photo voltaic gears are a lot more efficient.
Sunlight equipment
The mechanical arrangement of a planetary motor contains of two components: a ring gear and a solar gear. The ring gear is fastened to the motor’s output shaft, whilst the solar gear rolls all around and orbits close to it. The ring equipment and sunlight equipment are linked by a planetary provider, and the torque they create is dispersed throughout their enamel. The planetary framework arrangement also lowers backlash, and is vital to accomplish a rapid begin and end cycle.
When the two planetary gears rotate independently, the sunshine gear will rotate counterclockwise and the ring-gear will flip in the same route. The ring-gear assembly is mounted in a provider. The carrier gear and solar equipment are linked to every single other by a shaft. The planetary gears and sunlight equipment rotate all around every single other on the ring-gear provider to reduce the pace of the output shaft. The planetary equipment technique can be multiplied or staged to acquire a larger reduction ratio.
A planetary equipment motor mimics the planetary rotation system. The input shaft turns a central gear, acknowledged as the solar equipment, even though the planetary gears rotate about a stationary sun equipment. The motor’s compact design and style makes it possible for it to be effortlessly mounted to a automobile, and its low weight can make it best for modest cars. In addition to currently being highly efficient, a planetary equipment motor also delivers several other benefits.
A planetary gearbox makes use of a sunshine equipment to offer torque to the other gears. The world pinions mesh with an inner tooth ring equipment to generate rotation. The provider also functions as a hub among the enter gear and output shaft. The output shaft combines these two elements, giving a greater torque. There are three sorts of planetary gearboxes: the sunlight gear and a wheel travel planetary gearbox.
Planetary equipment
A planetary motor equipment operates by distributing rotational power along a separating plate and a cylindrical shaft. A shock-absorbing gadget is provided in between the separating plate and cylindrical shaft. This frustrated portion stops abrasion dress in and foreign particles from getting into the unit. The separating plate and shaft are positioned coaxially. In this arrangement, the enter shaft and output shaft are rotated relative to one one more. The rotatable disc absorbs the impact.
Yet another benefit of a planetary motor equipment is its effectiveness. Planetary motor gears are very productive at transferring electrical power, with 97% of the enter strength becoming transferred to the output. They can also have large equipment ratios, and supply low noise and backlash. This style also allows the planetary gearbox to operate with electric powered motors. In addition, planetary gears also have a long services existence. The performance of planetary gears is owing in element to the massive number of teeth.
Other rewards of a planetary motor gear incorporate the relieve of modifying ratios, as nicely as the reduced basic safety inventory. As opposed to other gears, planetary gears don’t require specific tools for shifting ratios. They are employed in several industries, and share components throughout several dimensions. This indicates that they are value-successful to generate and demand considerably less protection inventory. They can endure high shock and put on, and are also compact. If you’re looking for a planetary motor equipment, you’ve come to the correct spot.
The axial end floor of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles might enter the planetary gear gadget. These particles can hurt the gears or even trigger sound. As a outcome, you should examine planetary gears for damage and put on. If you are hunting for a equipment, make sure it has been completely examined and mounted by a skilled.
Planetary gearbox
A planetary motor and gearbox are a widespread combination of electric and mechanical power resources. They share the load of rotation amongst multiple gear enamel to boost the torque capacity. This layout is also a lot more rigid, with low backlash that can be as low as one or two arc minutes. The benefits of a planetary gearmotor in excess of a traditional electrical motor contain compact dimension, substantial effectiveness, and considerably less danger of equipment failure. Planetary equipment motors are also more reputable and durable than typical electrical motors.
A planetary gearbox is made for a one stage of reduction, or a several-stage unit can be created with many personal cartridges. Equipment ratios may also be selected according to person desire, either to experience mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different choices offered. These include higher-efficiency planetary gearboxes that accomplish a ninety eight% efficiency at one reduction. In addition, they are noiseless, and reduce heat decline.
A planetary gearbox may possibly be utilised to improve torque in a robotic or other automatic system. There are different kinds of planetary equipment sets offered, including gearboxes with sliding or rolling sections. When picking a planetary gearset, contemplate the surroundings and other variables this sort of as backlash, torque, and ratio. There are several rewards to a planetary gearbox and the positive aspects and negatives related with it.
Planetary gearboxes are equivalent to these in a solar method. They feature a central solar gear in the middle, two or much more outer gears, and a ring equipment at the output. The planetary gears rotate in a ring-like framework close to a stationary sunshine equipment. When the gears are engaged, they are connected by a provider that is set to the machine’s shaft.
Planetary gear motor
Planetary equipment motors minimize the rotational pace of an armature by one or far more times. The reduction ratio is dependent on the construction of the planetary equipment gadget. The planetary equipment gadget has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a round pattern to flip the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring equipment 4. The ring equipment then transmits the rotational torque to the armature shaft. The consequence is that the motor cranks up.
Planetary equipment motors are cylindrical in condition and are obtainable in various power amounts. They are typically created of metal or brass and have a number of gears that share the load. These motors can take care of massive energy transfers. The planetary gear generate, on the other hand, demands a lot more parts, this sort of as a sun’s gear and several planetary gears. Consequently, it might not be ideal for all kinds of purposes. Therefore, the planetary equipment push is usually employed for more sophisticated equipment.
Brush dusts from the electrical motor might enter the planetary equipment device and lead to it to malfunction. In addition, abrasion wear on the separating plate can impact the gear engagement of the planetary equipment gadget. If this takes place, the gears will not engage effectively and may make sound. In purchase to avert such a predicament from happening, it is critical to regularly inspect planetary equipment motors and their abrasion-resistant separating plates.
Planetary gear motors appear in a lot of distinct electrical power stages and measurements. These motors are usually cylindrical in condition and are made of steel, brass, plastic, or a mixture of both supplies. A planetary equipment motor can be utilised in applications the place place is an concern. This motor also enables for reduced gearings in modest areas. The planetary gearing permits for big quantities of electricity transfer. The output shaft measurement is dependent on the equipment ratio and the motor pace.
China Hot selling CZPT 16mm Mini Gear DC Gearbox Low Rpm Electric Geared Motor for Medical Devices with Hot selling
Solution Description
Solution Description
Design: ZWBMD571571-711
Rated Voltage: 3V
No Load Pace: 26rpm
No load present: 40mA
Rated Pace: 22rpm
Rated Recent: 100mA
Rated Torque: 296.9g.cm
Total Size : 30.9mm
Rated Torque of Gear Box: 330g.cm
Immediate Torque of Equipment Box: 800g.cm
Equipment Ratio: 711:one
Gear Box Size: 16.9mm
Requirements:
over technical specs just for reference and customizable according to demands.
You should allow us know your needs and we will offer you with CZPT transmission answers.
2nd Drawing
Detailed Photos
Application
Firm Profile
HangZhou CZPT CZPT & Electronics Co., Ltd was set up in 2001,We supply the total travel remedy for customers from style, tooling fabrication, parts production and assembly.
Workshop
Screening Products
one) Aggressive Rewards
- 1) Aggressive Positive aspects
19+year encounter in production motor gearbox
We supply complex assist from r&d, prototype, screening, assembly and serial manufacturing , ODM &OEM
Aggressive Price
Solution Efficiency: Lower noise, Large efficiency, Lengthy lifespan
Prompt Supply: fifteen functioning days following payment
Tiny Orders Approved
2) Primary Items
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electricity: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery
- Exact electromechanical movement module
- Specific ingredient and assembly of plastic and steel powder injection.
Our Companies
- ODM & OEM
- Gearbox style and growth
- Associated technology assistance
- Micro drive gearbox custom remedy
Packaging & Delivery
one) Packing Particulars
packed in nylon firstly, then carton, and then strengthened with picket circumstance for outer packing.
Or according to client’s need.
2) Transport Details
samples will be transported inside 10 days
batch purchase major time according to the true situation.
Certifications
Certifications
We Have passed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and far more…
FAQ
FAQ
1. Can you make the gearbox with custom requirements?
Sure. We have style and advancement team, also a fantastic phrase of engineers, each and every of them have
many perform several years knowledge.
2.Do you supply the samples?
Indeed. Our organization can supply the samples to you, and the shipping time is about 5-15days according to the specification of gearbox you need to have.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our enterprise, we accept modest purchase.
four. Do you have the merchandise in inventory?
I am sorry we donot have the item in inventory, All products are made with orders.
five. Do you offer technological innovation support?
Sure. Our business have style and improvement team, we can offer technological innovation assist if you
require.
six.How to ship to us?
We will ship the goods to you in accordance to the DHL or UPS or FEDEX etc account you provide.
seven.How to pay out the income?
We accept T/T in progress. Also we have different lender account for acquiring funds, like US dollors or RMB etc.
eight. How can I know the product is suited for me?
Frist, you need to give us the much more particulars data about the product. We will advocate the item to you according to your need of specification. After you validate, we will get ready the samples to you. also we will offer some great improvements according to your item use.
9. Can I arrive to your organization to visit?
Indeed, you can appear to our organization to pay a visit to at anytime, and welcome to visit our firm.
10. How do speak to us ?
Please send an inquiry
How to Optimize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from 1 spot to yet another. As its identify indicates, it is designed to rotate one particular object relative to an additional. Its primary use is to transmit torque from one particular stage to an additional. The most typical sorts of equipment motors are: worm, spur, and helical. Each and every of these has specific capabilities and can be utilised for a range of applications. Dependability is also an important aspect to contemplate when picking a gearmotor.
Purposes of a gear motor
Despite its little measurement, a equipment motor has many purposes. These consist of hefty machinery lifts, clinic beds, and electricity recliners. It is also discovered in many every day goods, this kind of as electromechanical clocks and cake mixers. Its flexibility permits it to generate a large force from a small electric powered motor. Here are some of its most common utilizes. You can also locate a gear motor in numerous household appliances and automobiles.
Ahead of deciding on a gearmotor, take into account the specs of the machine you want to electricity. You must consider its measurement, excess weight, and ambient problems, which include temperature regimes, noise stages, and contaminating resources. You ought to also take into account the envelope dimension, mounting method, and orientation. Other concerns consist of the envisioned service lifestyle, maintenance scope, and management type. The most suitable gearmotor for your distinct software will be one particular that can deal with the load.
The motor and gearbox types can be mixed and matched, based on the application. A 3-period asynchronous motor and a everlasting magnet synchronous servomotor are common choices for these products. The sort of motor and gearbox combination you pick will determine the power supply, the performance of the motor, and expense. When you understand the application, it will be easy to integrate a equipment motor into your method.
When employed in industrial applications, equipment motors are successful for decreasing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to lessen output velocity. They can also conserve energy, which positive aspects the employees who run them. In simple fact, industrial electric powered motor techniques are responsible for practically 1-tenth of the carbon dioxide emissions that are created by fossil-fueled power plants. Thankfully, efficiency and reliability are just two of the benefits of making use of gear motors.
Sorts
Ahead of picking a gearmotor, it is critical to realize its specs. The crucial variables to consider are the size, excess weight, and sound amount of the gearmotor. Furthermore, the energy, torque, and speed of the motor are essential aspects. Specs are also critical for its operating environment, such as the temperature and the degree of ingress defense. Ultimately, it is crucial to decide its duty cycle to ensure it will operate properly. To choose a appropriate gearmotor, seek the advice of the technical specs of your application.
Some typical apps of gearmotors incorporate packaging gear, conveyors, and material handling applications. They also appear with several positive aspects, such as their capability to manage equally situation and velocity. This can make them best for programs where speed and positioning are crucial. Parallel-shaft gear models, for occasion, are typically employed in conveyors, content dealing with, and metal mills. They are also able to work in higher-precision manufacturing. For these reasons, they are the most well-known sort of gearmotor.
There are a few typical types of gears. Helical gears have tooth that are inclined at 90 degrees to the axis of rotation, making them more productive. Helicoidal gears, in the meantime, have a lower sound stage and are as a result favored for apps demanding large torque. Worm gears are preferred for programs the place torque and pace reduction are essential, and worm gears are suited for those problems. They also have positive aspects above spur gears and worm gears.
The application of a gear motor is practically limitless. From weighty device lifts to clinic bed lifting mechanisms, equipment motors make it attainable to use a tiny rotor at a substantial velocity. Their lightweight development also enables them to transfer hefty masses, such as cranes, but they do so slowly. Gear motors are an exceptional choice in purposes where space is an problem. A handful of common programs are talked about below. When deciding on a equipment motor, don’t forget to choose the ideal dimensions and application for your demands.
Functions
A gearmotor’s pace is directly proportional to the gear ratio. By dividing the input velocity by the gear ratio, the output pace can be identified. Gear ratios earlier mentioned one particular lessen velocity, although equipment ratios underneath one boost pace. Performance of a gearmotor is defined as its capability to transfer strength by way of its gearbox. This efficiency factor requires into account losses from friction and slippage. Most gearmotor companies will provide this curve upon request.
There are several aspects that have to be regarded as when deciding on a gearmotor. Very first, the application need to satisfy the desired speed and torque. Second, the output shaft need to rotate in the sought after direction. 3rd, the load must be properly matched to the gearmotor. Lastly, the operating atmosphere must be regarded, like the ambient temperature and the degree of defense. These particulars will support you discover the ideal gearmotor. You can examine a variety of varieties of equipment motors on this website page and choose the a single that will meet your requirements.
The micro-DC equipment motor is one particular of the most adaptable varieties of geared motors. These motors are widely utilized in clever automobiles, robotics, logistics, and the intelligent metropolis. Other apps contain precision devices, private care equipment, and cameras. They are also commonly located in high-finish automotives and are utilized in sensible cities. They also discover use in several fields such as out of doors journey gear, images products, and electronics. The benefits of micro-DC gear motors are several.
The main purpose of a gear motor is to minimize the speed of a rotating shaft. Tiny electric powered clocks, for case in point, use a synchronous motor with a 1,two hundred-rpm output speed to travel the hour, minute, and second fingers. Whilst the motor is modest, the power it exerts is enormous, so it truly is crucial to ensure that the motor isn’t really over-driven. There is a substantial ratio amongst the input torque and the output torque.
Dependability
The reliability of a gear motor is dependent on a quantity of factors, such as materials good quality, machining precision, and functioning problems. Gear failure is typically much more critical than area tiredness, and can compromise personal security. Reliability is also influenced by the conditions of installation, assembly, and usage. The subsequent sections supply an overview of some crucial variables that affect equipment motor reliability. This report gives some ideas to improve gear motor trustworthiness.
First and foremost, make certain you are purchasing from a reputable provider. Equipment motors are expensive, and there is no standardization of the measurements. If a equipment breaks, replacing it can consider a lot of time. In the extended operate, reliability wins over something. But this isn’t going to suggest that you can ignore the value of gears – the high quality of a gear motor is much more essential than how prolonged it lasts.
Cost
The expense of a gear motor is relatively minimal in contrast to that of other types of electric powered motors. This variety of motor is typically utilized in cash counters, printers, smart houses, and automation tools. A DC equipment motor is also generally utilised in automated window equipment, glass curtain walls, and banknote vending devices. There are several benefits to utilizing a gear motor. Here are a couple of of them. Study on to find out far more about them.
Pace administration is yet another benefit of a equipment motor. The motors have a tendency to have much less use and tear than other motors, which implies much less frequent replacements. In addition, many equipment motors are simple to put in and need significantly less maintenance, which also aids lessen the overall cost of possession. Finally, simply because noise is a frequent worry for a lot of digital OEMs, DC equipment motors are usually quieter than their counterparts. For these reasons, they are usually employed in industrial options.
Yet another gain of an electrical equipment motor is its dimensions and electricity. They are normally created for 12V, 24V, and 48V voltages and two hundred-watt energy. Their rated velocity is 3000 rpm and their torque is .64 Nm. They are also far more reputable than their AC counterparts and are perfect for numerous industrial programs. They have a high ratio of 3 to two, which tends to make them perfect for a variety of purposes.
A equipment motor is an electric powered motor that is coupled with a gear train. It makes use of AC or DC electricity, and is typically referred to as a gear reducer. The primary objective of these gear reducers is to multiply torque, whilst keeping compact dimensions and general efficiency. However, the performance of a equipment motor is also afflicted by ambient temperature and lubricants. If the gear motor is installed in the improper place, it might be ineffective and result in premature failure of the device.
China wholesaler 28zyt High Torque 12V 24V Mini Low Rpmbrush DC Electric Geared Motor for Robot with Free Design Custom
Merchandise Description
Established in 1994, HangZhou BG Motor Factory is a skilled maker of brushless DC motors, brushed DC motors, planetary equipment motors, worm gear motors, CZPT motors and AC motors. We have a plant location of 6000 square meters, multiple patent certificates, and we have the unbiased design and development capabilities and powerful technological drive, with an annual output of far more than 1 million models. Since the commencing of its institution, BG motor has targeted on the total answer of motors. We manufacture and design and style motors, provide expert tailored solutions, reply speedily to consumer wants, and actively aid buyers to remedy troubles. Our motor items are exported to twenty international locations, which includes the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and so forth.
Our founder, Mr. Sunlight, has far more than forty several years of knowledge in motor technological innovation, and our other engineers also have more than 15 years of experience, and sixty% of our staff have more than 10 years of experience, and we can CZPT you that the quality of our motors is leading notch.
The goods cover AGV, underwater robots, robots, stitching machine sector, automobiles, health-related products, automated doorways, lifting tools, industrial tools and have a extensive range of apps.
We strive for CZPT in the quality of each merchandise, and we are only a modest and refined manufacturer.
Our eyesight: Travel the planet ahead and make lifestyle greater!
Q:1.What sort of motors can you supply?
A:At current, we mostly create brushless DC motors, brush DC motors, AC motors, CZPT Motors the electrical power of the motor is much less than 5000W, and the diameter of the motor is not far more than 200mm
Q:2.Can you send out me a cost record?
A:For all of our motors, they are custom-made dependent on various specifications like life time, sounds,voltage,and shaft etc. The price tag also may differ according to yearly quantity. So it really is really challenging for us to provide a price record. If you can share your in depth demands and once-a-year quantity, we will see what offer we can give.
Q:3.Can l get some samples?
A:It is dependent. If only a couple of samples for individual use or replacement, I am frightened it will be challenging for us to provide since all of our motors are personalized manufactured and no inventory obtainable if there are no even more wants. If just sample tests just before the formal purchase and our MOQ,price and other conditions are appropriate,we would enjoy to give samples.
Q4:Can you supply OEM or ODM service?
A:Indeed,OEM and ODM are equally offered, we have the specialist R&D dept which can provide professional options for you.
Q5:Can l pay a visit to your factory prior to we spot an buy?
A:welcome to check out our manufacturing facility,put on each happy if we have the CZPT to know each other much more.
Q:6.What is the guide time for a typical order?
A:For orders, the standard guide time is 15-20 days and this time can be shorter or lengthier primarily based on the different model,period of time and quantity.
Rewards of a Planetary Motor
A planetary motor has a lot of benefits. Its compact layout and low noise makes it a good option for any application. Amongst its numerous employs, planetary equipment motors are identified in smart vehicles, client electronics, intelligent robots, conversation gear, and health-related technology. They can even be discovered in sensible residences! Read through on to uncover the rewards of a planetary gear motor. You’ll be amazed at how flexible and beneficial it is!
Self-centering world gears guarantee a symmetrical pressure distribution
A planetary motor is a equipment with a number of, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission measurement has no bearing on the output torque. A torsional stress analysis of the retaining structure for this kind of motor found a greatest shear pressure of sixty four MPa, which is equivalent to a protection issue of 3.1 for 6061 aluminum. Self-centering planet gears are designed to make certain a symmetrical drive distribution throughout the transmission technique, with the weakest part being the pinions.
A planetary gearbox is made up of ring and sun gears. The pitch diameters of ring and earth gears are almost equal. The quantity of tooth on these gears determines the regular gear-ratio for every output revolution. This mistake is connected to the producing precision of the gears. The effect of this mistake is a noise or vibration attribute of the planetary gearbox.
One more design and style for a planetary gearbox is a traction-based mostly variant. This layout eliminates the need for timing marks and other restrictive assembly situations. The layout of the ring gear is equivalent to that of a pencil sharpener system. The ring equipment is stationary even though world gears increase into cylindrical cutters. When positioned on the sun’s axis, the pencil sharpening system revolves about the ring equipment to sharpen the pencil.
The JDS gets rid of the want for typical planetary carriers and is mated with the self-centering earth gears by dual-function components. The twin-purpose parts synchronize the rolling movement and traction of the gears. They also eliminate the want for a carrier and minimize the drive distribution between the rotor and stator.
Steel gears
A planetary motor is a kind of electrical travel that employs a sequence of metallic gears. These gears share a load attached to the output shaft to create torque. The planetary motor is often CNC managed, with further-prolonged shafts, which allow it to in shape into really compact patterns. These gears are offered in sizes from seven millimeters to 12 millimeters. They can also be equipped with encoders.
Planetary gearing is commonly employed in various industrial programs, which includes auto transmissions, off-road transmissions, and wheel travel motors. They are also used in bicycles to electrical power the shift mechanism. One more use for planetary gearing is as a powertrain among an inside combustion motor and an electric motor. They are also employed in forestry apps, this kind of as debarking equipment and sawing. They can be utilized in other industries as effectively, these kinds of as pulp washers and asphalt mixers.
Planetary gear sets are composed of a few kinds of gears: a sun gear, earth gears, and an outer ring. The sunshine equipment transfers torque to the planet gears, and the earth gears mesh with the outer ring gear. Earth carriers are designed to provide higher-torque output at low speeds. These gears are mounted on carriers that are moved around the ring equipment. The earth gears mesh with the ring gears, and the sunlight gear is mounted on a moveable carrier.
Plastic planetary gear motors are much less expensive to make than their steel counterparts. Nevertheless, plastic gears experience from decreased energy, rigidity, and load ability. Metal gears are generally less complicated to manufacture and have considerably less backlash. Plastic planetary gear motor bodies are also lighter and significantly less noisy. Some of the largest plastic planetary equipment motors are made in collaboration with major suppliers. When buying a plastic planetary equipment motor, be positive to contemplate what supplies it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a two hundred RPM base motor. It is able of reaching stall torque at minimal speeds, which is unattainable to obtain with a straightforward DC motor. The planetary encoder provides five pulses per revolution, generating it ideal for apps necessitating exact torque or placement. This motor requires an 8mm hex coupling for proper use.
This encoder has a substantial resolution and is appropriate for ZGX38REE, ZGX45RGG and ZGX50RHH. It functions a magnetic disc and poles and an optical disc to feed back again alerts. It can count paulses as the motor passes via a corridor on the circuit board. Depending on the gearbox ratio, the encoder can supply up to two million transitions for each rotation.
The planetary gear motor uses a planetary equipment program to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capability of the gadget. On the other hand, a spur equipment motor is a easier style and cheaper to make. The spur equipment motor performs much better for decrease torque programs as every gear bears all the load. As this sort of, the torque capacity of the spur equipment motor is decrease than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has a few different output shaft possibilities. The output shaft is made of 3/8-inch hex, permitting for versatile shaft alternative. These motors are a excellent price as they can be utilized to meet a vast range of electricity demands. The REV UltraPlanetary gearbox and motor are available for very realistic costs and a feminine 5mm hex output shaft can be utilised.
Longevity
1 of the most common queries when selecting a planetary motor is “How durable is it?” This is a query which is usually questioned by folks. The great news is that planetary motors are incredibly tough and can final for a extended time if effectively managed. For a lot more info, read on! This article will include the durability and efficiency of planetary gearmotors and how you can select the very best one particular for your needs.
First and foremost, planetary gear sets are made from metallic materials. This boosts their lifespan. The planetary equipment set is generally produced of metals such as nickel-metal and metal. Some planetary equipment motors use plastic. Metal-reduce gears are the most tough and appropriate for applications that need a lot more torque. Nickel-metal gears are less sturdy, but are better ready to maintain lubricant.
Longevity of planetary motor gearbox is important for applications requiring higher torque versus velocity. VEX VersaPlanetary gearboxes are made for FRC(r) use and are exceptionally resilient. They are costly, but they are extremely customizable. The planetary gearbox can be removed for maintenance and substitution if necessary. Areas for the gearbox can be purchased independently. VEX VersaPlanetary gearboxes also characteristic a pinion clamped on to the motor shaft.
Dynamic modeling of the planetary gear transmission method is important for comprehension its longevity. In preceding scientific studies, uncoupled and coupled meshing models were utilised to look into the influence of different layout parameters on the vibration attributes of the planetary gear method. This analysis calls for considering the role of the mesh stiffness, construction stiffness, and instant of inertia. Moreover, dynamic types for planetary equipment transmission need modeling the influence of several parameters, these kinds of as mesh stiffness and shaft location.
Value
The planetary gear motor has a number of make contact with points that help the rotor rotate at various speeds and torques. This design is typically utilised in stirrers and big vats of liquid. This variety of motor has a reduced original expense and is much more generally identified in lower-torque apps. A planetary gear motor has numerous make contact with points and is much more effective for purposes demanding higher torque. Equipment motors are often located in stirring mechanisms and conveyor belts.
A planetary gearmotor is usually made from four mechanically linked rotors. They can be used for various applications, such as automotive and laboratory automation. The plastic input phase gears decrease sound at increased speeds. Metal gears can be employed for large torques and a modified lubricant is usually additional to decrease weight and mass minute of inertia. Its minimal-expense design and style tends to make it an excellent decision for robots and other apps.
There are many different sorts of planetary equipment motors available. A planetary gear motor has three gears, the sunlight gear and earth gears, with every sharing equal amounts of function. They are perfect for purposes requiring substantial torque and lower-resistance procedure, but they demand a lot more areas than their one-stage counterparts. The steel minimize gears are the most tough, and are usually used in programs that demand substantial speeds. The nickel-metal gears are a lot more absorptive, which makes them greater for keeping lubricant.
A planetary equipment motor is a higher-functionality electrical motor vehicle motor. A standard planetary gear motor has a 3000 rpm velocity, a peak torque of .32 Nm, and is obtainable in 24V, 36V, and 48V electrical power provide. It is also silent and successful, necessitating tiny upkeep and giving higher torque to a modern electrical auto. If you are considering of acquiring a planetary equipment motor, be certain to do a bit of study before getting a single.